STARTER REMOVAL


  1. TILT UP CAB

    CAUTION:


    • Make sure that the vehicle is on a level surface before tilting the cab up.

    • Make sure that all the doors are closed before tilting the cab up.

    • Make sure that nobody is inside or near the cab when tilting it up.

    • Be sure to have 2 people tilt the cab up when a heavy object such as a roof rack or cargo carrier is installed to the cab.

    • Be sure to remove anything set on top of the cab before tilting it up.

    • Make sure that the cab is securely locked in place after it is tilted up.

    • Make sure that there are no tools, cloths, etc. left in the engine room before tilting the cab back down.

    • Make sure that the cab is securely locked in place after tilting it back down.

  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FLYWHEEL HOUSING STIFFENER PLATE


    1. A01CH4X

      Remove the 2 bolts and flywheel housing stiffener plate.

  5. REMOVE STARTER ASSEMBLY


    1. A01CI4DE01
      Text in Illustration
      *1 Terminal B
      *2 Terminal C

      Disconnect the 2 wire harness clamps.

    2. Remove the bolt and wire harness clamp bracket.

    3. Pull off the terminal cap, remove the nut and disconnect the starter wire from terminal B.

    4. Pull off the terminal cap, remove the bolt and disconnect the starter wire from terminal C.

    5. A01CGQR

      Remove the nut, bolt and starter assembly.