GLOW PLUG INSTALLATION


  1. INSTALL GLOW PLUG ASSEMBLY


    1. Using a 12 mm deep socket wrench, install the 4 glow plugs.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. INSTALL GLOW PLUG GROUND WIRE


    1. A01CHM1E03
      Text in Illustration
      *1 Glow Plug Ground Wire
      *2 Wire Harness
      *3 Engine Front Side

      Install the 3 ground wires so that they overlap as shown in the illustration. Make sure that the ground wire on the front side of the engine is installed first.

      Note

      If the ground wires are not installed in the correct order, they may deform when the nuts are tightened.

    2. Install the wire harness onto the No. 4 glow plug.

    3. Install the 4 nuts.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

      Note

      Check that the ground wires do not interfere with the cylinder head or intake manifold.

    4. Install the 4 screw grommets.

  3. INSTALL EGR COOLER SUB-ASSEMBLY


    1. A01CIUEE01

      Install the EGR cooler sub-assembly, wire harness clamp bracket and 2 new gaskets with the 6 bolts.

      Torque:
      Bolt A
      69 N*m  { 700 kgf*cm, 51 ft.*lbf }
      Bolt B
      55 N*m  { 561 kgf*cm, 40 ft.*lbf }

    2. Connect the 3 water by-pass hoses.

  4. INSTALL NO. 2 INTAKE PIPE AND NO. 1 AIR HOSE


    1. Install the No. 2 intake pipe and No. 1 air hose with the 3 bolts and 2 new hose bands.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL