ENGINE OIL COOLER REMOVAL


  1. TILT UP CAB

    CAUTION:


    • Make sure that the vehicle is on a level surface before tilting the cab up.

    • Make sure that all the doors are closed before tilting the cab up.

    • Make sure that nobody is inside or near the cab when tilting it up.

    • Be sure to have 2 people tilt the cab up when a heavy object such as a roof rack or cargo carrier is installed to the cab.

    • Be sure to remove anything set on top of the cab before tilting it up.

    • Make sure that the cab is securely locked in place after it is tilted up.

    • Make sure that there are no tools, cloths, etc. left in the engine room before tilting the cab back down.

    • Make sure that the cab is securely locked in place after tilting it back down.

  2. REMOVE TURBOCHARGER SUB-ASSEMBLY

    Click here

  3. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil pan drain plug and gasket, and then drain the engine oil into a container.

    3. Wipe the oil pan and oil pan drain plug.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

  4. REMOVE OIL FILTER SUB-ASSEMBLY


    1. Using SST, remove the oil filter sub-assembly.

      SST
      09228-78010

  5. REMOVE OIL COOLER BRACKET


    1. A01CIBW

      Remove the bolt and oil cooler bracket.

  6. REMOVE OIL COOLER COVER SUB-ASSEMBLY


    1. A01CJ6BE01

      Remove the 15 bolts and oil cooler cover sub-assembly.

    2. Remove the 4 gaskets.

  7. REMOVE OIL COOLER ASSEMBLY


    1. A01CHRA

      Remove the 4 nuts and oil cooler assembly.

    2. Remove the 2 gaskets.