RADIATOR REMOVAL


  1. TILT UP CAB

    CAUTION:


    • Make sure that the vehicle is on a level surface before tilting the cab up.

    • Make sure that all the doors are closed before tilting the cab up.

    • Make sure that nobody is inside or near the cab when tilting it up.

    • Be sure to have 2 people tilt the cab up when a heavy object such as a roof rack or cargo carrier is installed to the cab.

    • Be sure to remove anything set on top of the cab before tilting it up.

    • Make sure that the cab is securely locked in place after it is tilted up.

    • Make sure that there are no tools, cloths, etc. left in the engine room before tilting the cab back down.

    • Make sure that the cab is securely locked in place after tilting it back down.

  2. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly, radiator drain cock plug or engine drain plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01CGQLE01
      Text in Illustration
      *1 Radiator Cap Sub-assembly
      *2 Radiator Drain Cock Plug
      *3 Engine Drain Plug
      *4 Radiator Reservoir Assembly

      Loosen the radiator drain cock plug and engine drain plug.

    2. Remove the radiator cap sub-assembly, and then drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    3. Tighten the radiator drain cock plug by hand.

    4. Tighten the engine drain plug.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  3. REMOVE INTERCOOLER ASSEMBLY

    Click here

  4. DISCONNECT NO. 5 RADIATOR HOSE


    1. A01CJ74

      Slide the hose clamp and disconnect the No. 5 radiator hose from the radiator assembly.

    2. Detach the clamp to disconnect the No. 5 radiator hose from the fan shroud.

  5. DISCONNECT INLET RADIATOR HOSE


    1. A01CHXQ

      Loosen the hose clamp and disconnect the inlet radiator hose from the radiator assembly.

  6. DISCONNECT OUTLET RADIATOR HOSE


    1. A01CJDJ

      Loosen the hose clamp and disconnect the outlet radiator hose from the radiator assembly.

  7. REMOVE FAN


    1. Loosen the 4 nuts.

    2. Remove the fan and generator V belt Click here.

    3. Remove the 4 nuts and fan.

  8. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. A01CH6J

      Remove the 4 bolts, 4 clips and No. 1 radiator to support seal.

  9. DISCONNECT HEATER PIPE


    1. A01CJD0

      Remove the 3 bolts and disconnect the heater pipe.

  10. DISCONNECT NO. 4 RADIATOR BRACKET


    1. A01CINR

      Remove the 3 bolts and disconnect the No. 4 radiator bracket.

  11. DISCONNECT NO. 2 RADIATOR SUPPORT


    1. A01CHIW

      Remove the bolt and disconnect the No. 2 radiator support from the radiator assembly.

  12. DISCONNECT NO. 3 RADIATOR BRACKET


    1. A01CJBO

      Remove the 3 bolts and disconnect the No. 3 radiator bracket.

    2. A01CHPY

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose.

    3. A01CIFP

      Detach the transmission control cable clamp.

  13. DISCONNECT NO. 1 RADIATOR SUPPORT


    1. Remove the bolt and disconnect the No. 1 radiator support from the radiator assembly.

  14. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly together with the fan shroud.

      Note

      Do not allow the radiator assembly to interfere with other parts.

  15. REMOVE FAN SHROUD


    1. A01CI4Q

      Remove the 4 bolts and fan shroud.

  16. REMOVE NO. 3 RADIATOR AIR GUIDE


    1. A01CJ4D

      Remove the 2 bolts and No. 3 radiator air guide.