RADIATOR DISASSEMBLY


  1. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug and O-ring.

  2. REMOVE RADIATOR SIDE PLATE


    1. A01CHKDE01
      Text in Illustration
      *1 Radiator Side Plate

      Remove the 4 bolts and 2 radiator side plates.

    2. Remove the 2 radiator bushings and 2 radiator collars.

  3. ASSEMBLE SST


    1. A01CH6TE12
      Text in Illustration
      *a Part A
      *b Stopper Bolt
      *c Dimension B

      Install the claw to part A of the overhaul handle as shown in the illustration.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

    2. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

      Dimension B
      0.2 to 0.3 mm (0.00787 to 0.0118 in.)

      Note

      If this adjustment is not performed, the claw will be damaged.

  4. UNCAULK LOCK PLATE


    1. A01CGTAE01
      Text in Illustration
      *1 Tank
      *2 Lock Plate

      Using SST, squeeze the handle until stopped by the stopper bolt to release the caulking.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

      Note

      Do not bend the lock plate more than 90°.

  5. REMOVE RADIATOR UPPER TANK


    1. A01CHCP

      Lightly tap the bracket of the radiator (or the connection area for the radiator inlet hose or radiator outlet hose) with a plastic-faced hammer and remove the radiator upper tank.

    2. Remove the O-ring.

  6. REMOVE RADIATOR LOWER TANK

    Tech Tips

    Use the same procedure described for the radiator upper tank.