RADIATOR DISASSEMBLY


  1. REMOVE RADIATOR SIDE PLATE


    1. A01CHECE02
      Text in Illustration
      *1 Radiator Side Plate

      Remove the 4 bolts and side plates.

    2. Remove the 2 collars and 2 bushings.

    3. Remove the radiator drain cock plug and O-ring.

  2. REMOVE RADIATOR TANK UPPER


    1. A01CH6TE06
      Text in Illustration
      *1 Stopper Bolt
      *2 Claw
      *a Dimension B

      Adjust dimension B shown in the illustration using the stopper bolt so that it is 0.2 to 0.3 mm (0.00787 to 0.0118 in.) when the handle of SST touches the stopper bolt.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

      Note

      If the stopper bolt is not adjusted, the claw may be damaged.

    2. A01CHWNE02
      Text in Illustration
      *1 Tank
      *2 Core Plate

      As the aluminum radiator adopts an integral core plate crimp construction, remove the upper and lower tanks by lifting up the core plate crimping in such a way that the latter is not damaged. Release the crimping by using SST and by gripping it until it hits the stopper bolt of the handle as shown in the illustration.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

      Note

      Do not lift up the core plate crimping more than 90°.

    3. A01CIC1

      Remove the upper tank by lightly tapping the radiator hose fitting position.

      Note


      • Remember the mounting direction of the core sub-assembly.

      • Remount it in such a way that the original mounting direction can be maintained.

    4. Remove the O-ring.

  3. REMOVE RADIATOR TANK LOWER

    Tech Tips

    The removal procedure of the radiator tank lower is the same as that of the radiator tank upper.