RADIATOR REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01CIF0E01

      Loosen the radiator drain cock plug and engine drain plug.

    2. Remove the radiator cap, then drain the coolant.

    3. Close the radiator drain cock plug.

    4. Tighten the engine drain plug.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf, for the engine drain plug }

  2. DISCONNECT RADIATOR HOSE INLET


    1. A01CJGQ

      Loosen the 2 clips and disconnect the radiator hose inlet and No. 5 radiator hose.

  3. DISCONNECT RADIATOR HOSE OUTLET


    1. A01CH5A

      Loosen the clip and disconnect the radiator hose outlet.

  4. REMOVE NO. 1 INTAKE AIR PIPE WITH NO. 4 AIR HOSE


    1. A01CJ0J

      Disconnect the hose band.

    2. A01CGN2

      Remove the bolt.

    3. A01CIPV

      Disconnect the turbo pressure sensor connector and wire harness clamp, and remove the bolt.

    4. A01CHDR

      Disconnect the intake air temperature sensor connector.

    5. A01CJ3X

      Disconnect the hose band, and remove the No. 1 intake air pipe with No. 4 air hose.

  5. REMOVE NO. 2 AIR HOSE


    1. A01CJB7

      Disconnect the 2 hose bands and No. 1 air hose.

  6. REMOVE INTERCOOLER ASSEMBLY


    1. A01CGO8E01

      Remove the 4 bolts and intercooler assembly.

  7. REMOVE FAN


    1. Loosen the 4 nuts.

    2. Remove the fan and generator V belt Click here.

    3. Remove the 4 nuts and fan.

  8. REMOVE FAN PULLEY


    1. A01CI13

      Remove the fan pulley.

  9. SEPARATE HEATER HOSE


    1. A01CJFI

      Remove the 5 bolts and separate the heater hose.

  10. SEPARATE NO. 4 RADIATOR BRACKET


    1. A01CIT5

      Remove the 3 bolts and separate the No. 4 radiator bracket.

  11. REMOVE NO. 2 RADIATOR SUPPORT


    1. Remove the bolt and No. 2 radiator support.

  12. SEPARATE NO. 3 RADIATOR BRACKET


    1. A01CJBO

      Remove the 3 bolts and separate the No. 3 radiator bracket.

  13. REMOVE NO. 1 RADIATOR SUPPORT


    1. Remove the bolt and No. 1 radiator support.

  14. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud.

  15. REMOVE FAN SHROUD


    1. A01CIGW

      Remove the 4 bolts and fan shroud.

  16. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. Remove the 4 bolts, 4 clips and the No. 1 radiator to support seal.