RADIATOR DISASSEMBLY


  1. REMOVE RADIATOR SIDE PLATE


    1. A01CJ8ME01

      Remove the all square head M8 (4 or 8) bolts to remove the left and the right side plates.

    2. Remove the side seal and radiator packing.

    3. Remove the drain cock and O-ring.

  2. REMOVE RADIATOR TANK UPPER


    1. A01CH6TE05

      Adjust dimension B show in the illustration using a stopper bolt so that it is 0.2 to 0.3 mm when the handle of the SST touches the stopper bolt.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

      Note

      If the stopper bolt is not adjusted, the claw may be damaged.

    2. A01CHWNE01

      As the aluminum radiator adopts an integral crimping construction by the core plate, remove the upper and the lower tanks by lifting up the core plate in such a way that the latter may not be damaged. Release the crimping by using the SST and by gripping it until it hits the stopper bolt of the handle as shown on the illustration.

      SST
      09230-01010   ( 09231-01010, 09231-01030 )

      Note

      Do not lift up the core plate more than 90°.

    3. A01CIC1

      Remove the upper and lower tanks by lightly tapping the radiator hose fitting position.

      Note


      • Remember the mounting direction of the core sub-assembly.

      • Remount it in such a way that the original direction can be maintained.

  3. REMOVE RADIATOR TANK LOWER

    Tech Tips

    The removal procedure of the radiator tank lower is the same as that of the radiator tank upper.