EXHAUST PIPE INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install a new gasket to the exhaust retarder assembly.

    2. Temporarily install the front exhaust pipe assembly with a new bolt and 2 new nuts.

    3. Connect the clamp to the No. 1 exhaust pipe support bracket.

    4. Temporarily install a new clamp bolt.

    5. Tighten the bolt and 2 nuts.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

    6. Tighten the clamp bolt.

      Torque:
      25 N*m  { 259 kgf*cm, 19 ft.*lbf }

  2. INSTALL VACUUM PIPE


    1. Install the vacuum pipe with the 2 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

    2. Install the vacuum hose to the vacuum pipe, and slide the clamp to secure the hose.

    3. Connect the vacuum hose to the exhaust retarder assembly.

  3. INSTALL NO. 1 EXHAUST PIPE HEAT INSULATOR SUB-ASSEMBLY


    1. Install the No. 1 exhaust pipe heat insulator sub-assembly with the 3 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  4. INSTALL CATALYTIC WITH PIPE CONVERTER ASSEMBLY


    1. Install the catalytic with pipe converter assembly with 3 new nuts and the 3 exhaust pipe support cushions.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

    2. Install a new gasket and connect the catalytic with pipe converter assembly to the front exhaust pipe assembly with 3 new bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Connect the 2 differential pressure sensor hoses to the catalytic with pipe converter assembly.

  5. INSTALL TAILPIPE ASSEMBLY


    1. Install the tailpipe assembly with 2 new nuts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  6. INSTALL EXHAUST GAS TEMPERATURE SENSOR

    Click here

  7. INSPECT CATALYTIC WITH PIPE CONVERTER ASSEMBLY


    1. A01CI4ZE18
      Text in Illustration
      *1 Bellows
      *a 173 to 179 mm (6.81 to 7.03 in.)
      *b 210 mm (8.27 in.)
      *c Less than 5 mm (0.197 in.)

      Check that the catalytic with pipe converter assembly bellows is installed as shown in the illustration.

  8. INSPECT FOR EXHAUST GAS LEAK


    1. If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.