EXHAUST MANIFOLD REMOVAL


  1. TILT UP CAB

    CAUTION:


    • Make sure that the vehicle is on a level surface before tilting the cab up.

    • Make sure that all the doors are closed before tilting the cab up.

    • Make sure that nobody is inside or near the cab when tilting it up.

    • Be sure to have 2 people tilt the cab up when a heavy object such as a roof rack or cargo carrier is installed to the cab.

    • Be sure to remove anything set on top of the cab before tilting it up.

    • Make sure that the cab is securely locked in place after it is tilted up.

    • Make sure that there are no tools, cloths, etc. left in the engine room before tilting the cab back down.

    • Make sure that the cab is securely locked in place after tilting it back down.

  2. REMOVE TURBOCHARGER SUB-ASSEMBLY

    Click here

  3. REMOVE EXHAUST MANIFOLD HEAT INSULATOR SUB-ASSEMBLY


    1. A01CHCI

      Remove the 3 bolts and exhaust manifold heat insulator sub-assembly.

  4. REMOVE EXHAUST MANIFOLD


    1. A01CGMY

      Remove the 8 nuts, 8 spacers and exhaust manifold.

    2. Remove the 4 gaskets.

    3. Replace the 2 stud bolts.

      Tech Tips

      If a stud bolt is deformed or the threads are damaged, replace it.