EXHAUST MANIFOLD INSTALLATION


  1. INSTALL EXHAUST MANIFOLD


    1. A01CIBDE03
      Text in Illustration
      *1 Exhaust Manifold
      *2 Gasket
      *a INCORRECT
      *b CORRECT

      Install 4 new gaskets to the cylinder head sub-assembly as shown in the illustration.

    2. A01CI43E01
      Text in Illustration
      *a Contact

      Temporarily install the exhaust manifold.

      Tech Tips

      The stud bolts should contact the exhaust manifold as shown in the illustration.

    3. Temporarily install 8 new nuts and the 8 spacers to the exhaust manifold.

      Tech Tips

      Be sure to install the spacers for the positions labeled A in the orientation shown in the illustration.

      A01CJ6YE01
      Text in Illustration
      *1 Spacer
      A01CHW8 Engine Side
    4. A01CJE1E07
      Text in Illustration
      *a New Exhaust Manifold
      *b Used Exhaust Manifold

      Tighten the nuts in the order shown in the illustration.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }
    5. A01CJE1E08
      Text in Illustration
      *a New Exhaust Manifold
      *b Used Exhaust Manifold

      Retighten the nuts in the order shown in the illustration.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

  2. INSTALL EXHAUST MANIFOLD HEAT INSULATOR SUB-ASSEMBLY


    1. Install the exhaust manifold heat insulator sub-assembly with the 3 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  3. INSTALL TURBOCHARGER SUB-ASSEMBLY

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