TURBOCHARGER INSTALLATION


  1. INSTALL TURBOCHARGER SUB-ASSEMBLY


    1. Install a new gasket and turbocharger sub-assembly with 4 new nuts and 4 spacers.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

  2. INSTALL NO. 1 TURBO INSULATOR


    1. Install the No. 1 turbo insulator with the 3 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  3. INSTALL TURBO OIL OUTLET PIPE


    1. Install 2 new gaskets, the No. 2 water by-pass pipe sub-assembly and the turbo oil outlet pipe with the 4 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  4. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    1. Install 4 new gaskets and No. 2 turbo water pipe sub-assembly with the 2 union bolts.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

    2. Connect the connector to the turbocharger sub-assembly.

    3. Attach the wire harness clamp.

  5. INSTALL TURBO OIL INLET PIPE SUB-ASSEMBLY


    1. Install 4 new gaskets and turbo oil inlet pipe sub-assembly, and temporarily install the 2 union bolts and bolt.

    2. Tighten the 2 union bolts.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

    3. Tighten the bolt.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

    4. Connect the engine oil pressure switch connector.

  6. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. Install a new O-ring to the No. 1 turbo water pipe sub-assembly.

    2. Install 2 new gaskets and the No. 1 turbo water pipe sub-assembly, and temporarily install the union bolt and bolt.

    3. Tighten the union bolt.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

    4. Tighten the bolt.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  7. INSTALL INTAKE PIPE


    1. A01CIR6E02
      Text in Illustration
      *1 No. 2 Intake Air Connector Bracket

      Install a new gasket and the intake pipe, and temporarily install the 2 nuts.

    2. Install the No. 2 intake air connector bracket and temporarily install the 2 bolts.

    3. Tighten the 2 nuts and 2 bolts in order from 1 to 3.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  8. INSTALL NO. 2 AIR HOSE

    Note

    Thoroughly degrease the No. 2 air hose and the points where it connects to the vehicle before installation.


    1. Install 2 new hose clamps to the No. 2 air hose.

    2. A01CIU5E01
      Text in Illustration
      *a Upper Side
      *b Front Side of Vehicle
      *c RH Side

      Install the No. 2 air hose to the intake pipe and intercooler assembly and tighten the 2 hose clamps.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

      Tech Tips

      The direction of each hose clamp is indicated in the illustration.

    3. Retighten the 2 hose clamps after waiting 10 minutes or more.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

  9. INSTALL AIR HOSE ASSEMBLY


    1. Install 2 new hose clamps to the air hose assembly.

    2. A01CH5LE01

      Install the air hose assembly with the bolt.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

    3. Tighten the 2 hose clamps.

      Torque:
      for hose clamp A
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }
      for hose clamp B
      3.7 N*m  { 38 kgf*cm, 33 in.*lbf }

    4. Install the ventilation hose to the air hose assembly, and slide the clamp to secure the hose.

  10. INSTALL ENGINE UNDER COVER RH


    1. Install the engine under cover RH with the 2 bolts and nut.

      Torque:
      for bolt
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
      for nut
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

  11. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY RH


    1. Install the engine side cover sub-assembly RH with the 4 bolts.

      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

  12. INSTALL GENERATOR ASSEMBLY


  13. INSTALL EGR COOLER SUB-ASSEMBLY

    Click here

  14. INSTALL EXHAUST RETARDER ASSEMBLY

    Click here