INTAKE MANIFOLD REMOVAL


  1. TILT UP CAB

    CAUTION:


    • Make sure that the vehicle is on a level surface before tilting the cab up.

    • Make sure that all the doors are closed before tilting the cab up.

    • Make sure that nobody is inside or near the cab when tilting it up.

    • Be sure to have 2 people tilt the cab up when a heavy object such as a roof rack or cargo carrier is installed to the cab.

    • Be sure to remove anything set on top of the cab before tilting it up.

    • Make sure that the cab is securely locked in place after it is tilted up.

    • Make sure that there are no tools, cloths, etc. left in the engine room before tilting the cab back down.

    • Make sure that the cab is securely locked in place after tilting it back down.

  2. REMOVE VENTURI ASSEMBLY

    Click here

  3. REMOVE EGR VALVE ASSEMBLY

    Click here

  4. REMOVE COMMON RAIL ASSEMBLY

    Click here

  5. REMOVE INTAKE AIR TEMPERATURE SENSOR


    1. A01CIER

      Disconnect the intake air temperature sensor connector and clamp.

    2. Remove the bolt and disconnect the wire harness clamp bracket.

    3. A01CH12

      Using a 14 mm union nut wrench, remove the intake air temperature sensor and gasket.

  6. REMOVE NO. 1 INTAKE PIPE


    1. A01CIO8

      Remove the 3 bolts, 2 nuts and No. 1 intake pipe.

  7. REMOVE INTAKE MANIFOLD


    1. A01CI83

      Cold Area Specification Vehicles:

      Detach the 2 clamps.

    2. A01CIE9

      Remove the 2 bolts and wire harness clamp bracket.

    3. A01CI60

      Remove the bolt and wire harness clamp bracket.

    4. A01CGRM

      Remove the 8 bolts, 2 nuts and intake manifold.