EGR VALVE REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01CIF0E01

      Loosen the radiator drain cock plug and engine drain plug.

    2. Remove the radiator cap, then drain the coolant.

    3. Close the radiator drain cock plug.

    4. Tighten the engine drain plug.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf, for the engine drain plug }

  2. REMOVE NO. 4 AIR HOSE


    1. A01CJ8A

      Loosen the 2 clamps and remove the No. 4 air hose.

  3. REMOVE NO. 2 INTAKE PIPE


    1. A01CHOY

      Remove the 3 bolts, loosen the 2 bands, and remove the No. 2 intake pipe.

  4. REMOVE WIRE HARNESS AND CONNECTORS


    1. A01CJDO

      Disconnect the 3 connectors, 3 connector clamps and bolt.

  5. REMOVE EGR VALVE BRACKET


    1. A01CISY

      Remove the 4 bolts and bracket.

  6. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01CJ16

      Disconnect the hoses from the EGR valve assembly.

    2. A01CJ9R

      Remove the 3 bolts, 2 union bolts, and 4 gaskets and separate the water by-pass pipe sub-assembly.

  7. REMOVE EGR VALVE ASSEMBLY


    1. A01CIJG

      Remove the 2 bolts, 2 nuts, EGR valve assembly and gasket.