MONOLITHIC CONVERTER INSTALLATION


  1. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A01CIDU

      Install the center exhaust pipe with 3 new nuts and 6 cushions.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }
    2. A01CHWFE01

      Connect the 2 differential pressure sensor hoses.

      Tech Tips

      Be sure to connect the hoses correctly.

    3. Install 2 new gaskets.

    4. A01CHNOE01

      Install the exhaust retarder assembly with the 4 bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    5. A01CIBFE01

      Connect the exhaust retarder assembly hose.

    6. A01CHH6E01

      Install the tail exhaust pipe assembly with the 2 nuts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
  2. REMOVE EXHAUST GAS TEMPERATURE SENSOR


    1. A01CGV8

      Using a union nut wrench (14 mm), install the exhaust gas temperature sensor onto the center exhaust pipe assembly.

      Torque:
      without union nut wrench
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
      with union nut wrench
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Tech Tips


      • Refer to the torque above when not using a union nut wrench. When not using a union nut wrench, calculate the torque in accordance with the lengths of union nut wrench and the torque wrench Click here.

      • Do not damage the exhaust gas temperature sensor.

    2. A01CH5TE01

      Connect the exhaust gas temperature sensor connector.

  3. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR


    1. A01CI8B

      Using a union nut wrench (14 mm), install the No. 2 exhaust gas temperature sensor onto the center exhaust pipe assembly.

      Torque:
      without union nut wrench
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
      with union nut wrench
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Tech Tips


      • Refer to the torque above when not using a union nut wrench. When not using a union nut wrench, calculate the torque in accordance with the lengths of union nut wrench and the torque wrench Click here.

      • Do not damage the exhaust gas temperature sensor.

    2. A01CIZ9

      Connect the No. 2 exhaust gas temperature sensor connector.

  4. INSPECT FOR EXHAUST GAS LEAK

  5. INSPECT FOR CENTER EXHAUST PIPE ASSEMBLY


    1. A01CI4ZE01

      Check if the exhaust center pipe assembly bellows pipe is installed as shown in the illustration.