FUEL TANK REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. DRAIN FUEL

  3. DISCONNECT NO. 2 MAIN TUBE FUEL HOSE


    1. A01CI42

      Loosen the clip and disconnect the No. 2 main tube fuel hose.

  4. DISCONNECT NO. 2 RETURN TUBE FUEL HOSE


    1. A01CHOO

      Loosen the clip and disconnect the No. 2 return tube fuel hose.

  5. DISCONNECT FUEL EVAPORATIVE SEPARATOR FUEL HOSE


    1. A01CGSH

      Loosen the clip and clamp, and disconnect the fuel evaporative separator fuel hose.

  6. REMOVE FUEL TANK ASSEMBLY


    1. A01CHS7E01

      While supporting the fuel tank, remove the 12 nuts, 8 bolts, fuel tank bands, and fuel tank stays.

    2. Disconnect the fuel sender gauge connector and remove the fuel tank.

  7. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01CGSG

      Remove the 5 screws, fuel sender gauge assembly, and gasket.

  8. REMOVE FUEL CUT OFF VALVE ASSEMBLY


    1. A01CJ0E

      Loosen the 2 clips and clamp, and remove the evaporation hose.

    2. A01CJ9U

      Remove the 10 screws, 2 fuel cut off valve assemblies, the fuel tank support tube plate, and the 4 gaskets.

  9. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY


    1. A01CIKN

      Remove the 5 bolts, fuel tank vent tube sub-assembly and gasket.