FUEL SUPPLY PUMP REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. SET NO. 1 CYLINDER TO TDC / COMPRESSION


    1. A01CJ11E01

      Turn the crankshaft pulley until the grooves of the crankshaft damper and timing gear are aligned.

  3. REMOVE INTAKE AIR PIPE NO. 1 WITH AIR HOSE NO. 4


    1. A01CIMYE01

      Disconnect the hose band.

    2. A01CGQKE01

      Remove the 2 bolts and bracket.

    3. A01CHLBE01

      Disconnect the turbo pressure sensor connector and wire harness clamp, and remove the bolt.

    4. A01CHYE

      Disconnect the intake air temperature sensor connector, and remove the bolt.

    5. A01CILLE01

      Disconnect the hose band, and remove the No. 1 intake air pipe with No. 4 air hose.

  4. SEPARATE WIRE HARNESS AND CONNECTORS


    1. A01CH2B

      Disconnect the 3 connectors.

  5. REMOVE VENTILATION PIPE SUB-ASSEMBLY


    1. Remove the 2 bolts.

    2. Disconnect the 3 hoses and remove the ventilation pipe sub-assembly.

  6. REMOVE OIL SEPARATOR ASSEMBLY


    1. A01CGWZ

      Move the clamp and disconnect the hose.

    2. Remove the 2 bolts and the oil separator assembly.

  7. DISCONNECT FUEL RETURN HOSE


    1. A01CJ15

      Move the clamp and disconnect the fuel hose.

  8. REMOVE FUEL DELIVERY PIPE


    1. A01CICS

      Remove the union bolt, the 2 gaskets and the fuel delivery pipe.

  9. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY


    1. A01CJ4U

      Remove the 2 union bolts, the 4 gaskets and the No. 4 fuel pipe sub-assembly.

  10. REMOVE FUEL RETURN PIPE SUB-ASSEMBLY


    1. A01CIXS

      Remove the nut and the fuel pipe clamp.

    2. Remove the union bolt, the gasket and the fuel return pipe sub-assembly.

  11. REMOVE FUEL FILTER TO INJECTION PUMP FUEL PIPE


    1. A01CJ7V

      Remove the nut and the fuel pipe clamp.

    2. Using SST, loosen the union nuts and remove the fuel filter to injection pump fuel pipe.

      SST
      09023-12901

  12. REMOVE CRANK POSITION SENSOR


    1. Disconnect the crank position sensor connector.

    2. A01CI7B

      Remove the bolt and crank position sensor.

  13. REMOVE INJECTION OR SUPPLY PUMP ASSEMBLY


    1. A01CIH3

      Disconnect the 2 connectors.

    2. Remove the bolt and the holder clip.

    3. A01CGZX

      Remove the 4 bolts and the injection or supply pump assembly.

    4. Remove the O-ring from the timer cover.

  14. REMOVE INJECTION PUMP DRIVE GEAR


    1. A01CHKV

      Clamp the injection pump in a soft jaw vise.

    2. Remove the nut, the injection pump drive gear and the crankshaft angle sensor plate.

    3. A01CGUZ

      Remove the 2 bolts and the timer cover.

    4. Remove the O-ring from the timer cover.