REAR CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL REAR ENGINE OIL SEAL


    1. Apply MP grease to the rear engine oil seal lip.

    2. A01CJ94E04
      Text in Illustration
      *a 4 mm (0.157 in.)

      Using SST and a hammer, tap in a new rear engine oil seal until it is 4 mm (0.157 in.) below the upper edge of the flywheel housing.

      SST
      09223-78010

      Note


      • Be careful not to tap the rear engine oil seal at an angle.

      • Keep the gap between the rear oil seal retainer edge and the rear engine oil seal free of foreign matter.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY


    1. Insert the flywheel sub-assembly slowly until it contacts the collar knock in order to prevent impact to the guide bar. Adjust the position of the flywheel and insert it completely.

    2. Apply a light coat of engine oil to the threads of the flywheel set bolts and flywheel set bolt seats.

    3. Temporarily install the flywheel sub-assembly with the flywheel set bolts.

    4. Step 1:


      1. A01CI04E01

        Install the flywheel set bolts in the order shown in the illustration.

        Torque:
        86 N*m  { 877 kgf*cm, 63 ft.*lbf }

        Tech Tips

        Insert a screwdriver through the inspection hole of the flywheel housing into the ring gear of the flywheel sub-assembly to prevent the ring gear from turning together with the crankshaft.

    5. Step 2:


      1. Mark the top of each flywheel sub-assembly bolt head with paint.

      2. Tighten the bolts 45° in the order shown in the illustration.

      3. Check that the paint marks are now at a 45° angle to the top.

  3. INSTALL CLUTCH DISC ASSEMBLY


    1. A01CH3DE01

      Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

      SST
      09301-00120

      Note

      Take care not to insert the clutch disc assembly in the wrong direction.

  4. INSTALL CLUTCH COVER ASSEMBLY


    1. A01CIYVE01

      Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. In the order shown in the illustration, tighten the 10 bolts starting from the bolt located near the knock pin on the top.

      Torque:
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }

      Tech Tips


      • Evenly tighten the bolts by following the order shown in the illustration.

      • Tighten the bolts after checking that the disc is in the center by lightly moving SST up and down, left and right.

      SST
      09301-00120

  5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY


    1. A01CJA7E01

      Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      Maximum misalignment
      0.5 mm (0.020 in.)

    2. If alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

      SST
      09333-00013

  6. INSTALL MANUAL TRANSMISSION ASSEMBLY

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