ENGINE REAR OIL SEAL INSTALLATION

INSTALL REAR ENGINE OIL SEAL
1. Using SST and a hammer, tap in a new oil seal until it is 4 mm (0.16 in.) below the upper edge of the flywheel housing.
  
  SST
  
  09223-78010
  Note
  
  Be careful not to tap the oil seal at an angle.
  
  Keep the gap between the rear oil seal retainer edge and the oil seal free of foreign matter.
2. Apply MP grease to the oil seal lip.
INSTALL FLYWHEEL SUB-ASSEMBLY
1. Insert the flywheel slowly until it contacts the collar knock in order to prevent impact on the guide bar. Adjust the position, then insert it completely.
  
  Note
  
  The flywheel is heavy. When removing, be careful not to drop it on your feet.
  
  Tech Tips
  
  Insert a screwdriver through the inspection hole of the flywheel housing into the ring gear of the flywheel to keep it from turning together with the crankshaft.
2. Apply clean engine oil to the threads of the flywheel bolts and the flywheel bolt seats.
3. Tighten the flywheel bolts in the order shown in the illustration.
  
  Torque:
  
  186 N*m { 1900 kgf*cm, 137 ft.*lbf }
INSTALL CLUTCH DISC ASSEMBLY
1. Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.
  
  SST
  
  09301-00120
  
  Note
  
  Take care not to insert the clutch disc assembly in the wrong direction.
INSTALL CLUTCH COVER ASSEMBLY
1. Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.
2. In the order shown in the illustration, tighten the 10 bolts starting from the bolt located near the knock pin on the top.
  
  Torque:
  
  43 N*m { 440 kgf*cm, 32 ft.*lbf }
  Tech Tips
  - Evenly tighten the bolts by following the order shown in the illustration.
  - Tighten the bolts after checking that the disc is in the center by lightly moving SST up and down, left and right.
  SST
  
  09301-00120
INSTALL MANUAL TRANSMISSION ASSEMBLY

Tech Tips

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