N04C-US STARTING SERVICE DATA

Glow plug assembly Standard resistance Glow plug terminal - Ground 2.7 to 3.5 Ω at 20°C (68°F)
Starter assembly Standard current 180 A or less
Starter armature Standard resistance Segment - Segment Below 1 Ω
Segment - Armature coil core 10 kΩ or higher
Commutator diameter Standard 36.0 mm (1.42 in.)
Minimum 34.0 mm (1.34 in.)
Undercut depth Standard 0.5 to 0.8 mm (0.0197 to 0.0315 in.)
Minimum 0.2 mm (0.00787 in.)
Circle runout Maximum 0.1 mm (0.00394 in.)
Starter yoke Standard resistance Brush - Lead wire Below 1 Ω
Brush - Starter yoke body 10 kΩ or higher
Starter brush Length Standard 18.0 mm (0.709 in.)
Minimum 13.0 mm (0.512 in.)
Starter brush holder assembly Standard resistance Positive (+) brush holder - Negative (-) brush holder 10 kΩ or higher
Starter brush spring Spring installed load Standard 18 N (1.8 kgf, 4.0 lbf)
Minimum 13 N (1.3 kgf, 2.9 lbf)
Starter motor housing Standard resistance Terminal C - Terminal M 0.12 to 0.14 Ω at 20°C (68°F)
Terminal C - Starter motor housing body 1.13 to 1.25 Ω at 20°C (68°F)
Terminal B - Terminal M 10 kΩ or higher (Not pushed)
Below 1 Ω (Pushed)
Starter clutch sub-assembly Outside diameter Standard 25.0 mm (0.984 in.)
Minimum 24.9 mm (0.980 in.)
Starter drive housing bush Inside diameter Standard 25.0 mm (0.984 in.)
Maximum 25.2 mm (0.992 in.)
Starter center bearing bush Inside diameter Standard 26.0 mm (1.02 in.)
Maximum 26.2 mm (1.03 in.)
Commutator end frame Inside diameter Standard 28.0 mm (1.10 in.)
Maximum 28.1 mm (1.11 in.)
Starter relay assembly Standard resistance L -B 10 kΩ or higher (When battery voltage is not applied to terminal SW and G)
Below 1 Ω (When battery voltage is applied to terminals SW and G)
Starter cut relay Standard resistance 3 - 4 Below 1 Ω (When battery voltage is not applied to terminals 1 and 2)
10 kΩ or higher (When battery voltage is applied to terminal 1 and 2)
3 - 5 10 kΩ or higher (When battery voltage is not applied to terminal 1 and 2)
Below 1 Ω (When battery voltage is applied to terminals 1 and 2)
Glow relay Standard resistance 3 - 5 10 kΩ or higher (When battery voltage is not applied to terminal 1 and 2)
Below 1 Ω (When battery voltage is applied to terminals 1 and 2)
Ignition switch assembly Resistance LOCK: Between all terminals 10 kΩ or higher
ACC: 1 (AM1) - 3 (ACC) Below 1 Ω
ON: 1 (AM1) - 2 (IG1) Below 1 Ω
ON: 1 (AM1) - 3 (ACC) Below 1 Ω
ON: 5 (AM2) - 6 (IG2) Below 1 Ω
START: 1 (AM1) - 2 (IG1) Below 1 Ω
START: 4 (ST1) - 5 (AM2) Below 1 Ω
START: 5 (AM2) - 6 (IG2) Below 1 Ω