PARKING BRAKE ASSEMBLY REASSEMBLY


  1. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A01CJ7Z

      Install the parking brake shoe lever sub-assembly to the parking brake shoe with a new C washer.

  2. INSTALL PARKING BRAKE SHOE ADJUSTER SUB-ASSEMBLY

  3. INSTALL PARKING BRAKE SHOE


    1. Using needle-nose pliers, connect the parking brake cable to the shoe lever.

    2. Install the parking brake shoe.

    3. Install the parking brake shoe adjuster sub-assembly.

    4. Install the parking brake shoe lever strut.

    5. A01CGOLE01

      Using SST, install the shoe hold down springs, shoe hold down cups and shoe hold down pins.

      SST
      09718-00011
    6. A01CIHTE01

      Using SST, install the 2 return springs.

      SST
      09921-00010

  4. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A01CJFJE01

      Using SST, install the parking brake shoe return tension spring.

      SST
      09921-00010

    2. Install the plate washer.

    3. A01CIZDE01

      Using SST, install the right parking brake shoe return tension spring, then install the left parking brake shoe return tension spring.

      SST
      09718-20010

  5. CHECK PARKING BRAKE INSTALLATION


    1. Check that all the parts have been installed correctly.

      A01CHU9

  6. INSTALL PARKING BRAKE DRUM SUB-ASSEMBLY


    1. Install the companion flange.

    2. Install the parking brake drum sub-assembly.

  7. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT


    1. Apply engine oil to a new O-ring, and install it to the companion flange.

    2. Pull the parking brake lever fully, and shift into the 1st position.

    3. A01CHRW

      Using a 36 mm socket wrench, install a new transmission output shaft rear set nut.

      Torque:
      289 N*m  { 2947 kgf*cm, 213 ft.*lbf }
    4. A01CH0V

      Using a chisel and hammer, stake the transmission output shaft rear set nut.

  8. INSTALL PROPELLER SHAFT ASSEMBLY

    Tech Tips

    Click here

  9. ADJUST PARKING BRAKE SHOE CLEARANCE


    1. Release the parking brake.

    2. Remove the dust cover by turning the parking brake drum to match the adjusting hole with the shoe adjuster (vehicle underside).

    3. A01CI4W

      Using a screwdriver, turn the shoe adjuster in the direction of the illustrated arrow mark until the brake shoes are fully expanded.

    4. A01CI8X

      Return the shoe adjuster 30 notches.

    5. With the parking brake fully pulled, check that the drum is locked.

    6. A01CID4

      Install the parking brake dust cover to the parking brake drum sub-assembly with the bolt.

      Torque:
      8.2 N*m  { 84 kgf*cm, 73 in.*lbf }

  10. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL


    1. Pull the parking brake lever firmly.

    2. Release the parking brake lock, and return the parking brake lever to its off position.

    3. Slowly pull the parking brake lever all the way up, and count the number of clicks.

      Parking brake lever travel
      6 to 10 notches at 245 N (25 kgf, 55 lbf)

    4. If incorrect, adjust the parking brake.