PARKING BRAKE CABLE INSTALLATION


  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 3 parking brake cable assembly.


      1. Install the No. 3 parking brake cable assembly.

      2. Install the E-ring to the parking brake shoe back plate.

  2. INSTALL PARKING BRAKE SHOE ADJUSTER SUB-ASSEMBLY

  3. INSTALL PARKING BRAKE SHOE


    1. Using needle-nose pliers, connect the parking brake cable to the shoe lever.

    2. Install the parking brake shoe.

    3. Install the parking brake shoe adjuster sub-assembly.

    4. Install the parking brake shoe lever strut.

    5. A01CGOLE01

      Using SST, install the shoe hold down springs, shoe hold down cups and shoe hold down pins.

      SST
      09718-00011
    6. A01CIHTE01

      Using SST, install the 2 return springs.

      SST
      09921-00010

  4. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A01CJFJE01

      Using SST, install the parking brake shoe return tension spring.

      SST
      09921-00010

    2. Install the plate washer.

    3. A01CIZDE01

      Using SST, install the right parking brake shoe return tension spring, then install the left parking brake shoe return tension spring.

      SST
      09718-20010

  5. INSTALL FLANGE

  6. CHECK PARKING BRAKE INSTALLATION


    1. Check that all the parts have been installed correctly.

      A01CHU9

  7. INSTALL PARKING BRAKE DRUM SUB-ASSEMBLY


    1. Install the companion flange.

    2. Install the parking brake drum sub-assembly.

  8. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT


    1. Apply engine oil to a new O-ring, and install it to the companion flange.

    2. Pull the parking brake lever fully, and shift into the 1st position.

    3. A01CHRW

      Using a 36 mm socket wrench, install a new transmission output shaft rear set nut.

      Torque:
      289 N*m  { 2947 kgf*cm, 213 ft.*lbf }
    4. A01CH0V

      Using a chisel and hammer, stake the transmission output shaft rear set nut.

  9. INSTALL PROPELLER INTERMEDIATE SHAFT ASSEMBLY

    Click here

  10. INSTALL CENTER PROPELLER SHAFT ASSEMBLY (for 4 Joint Type)

    Click here

  11. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here

  12. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Connect the No. 2 parking brake cable assembly to the No. 3 parking brake cable assembly.

    2. A01CGUSE08

      Insert casing cap B into casing cap A. Align the protrusion on casing cap B with the slit of casing cap A using the arrows in the illustration as guides.

    3. A01CI51E14

      Twist casing caps A and B until their flanges come together (approximately 90°) as shown in the illustration.

    4. Connect the flanges to the bracket with the nut.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    5. Insert the No. 2 parking brake cable assembly into the room interior.

    6. Mount the cable grommet into the floor panel.

    7. Attach the No. 2 parking brake cable assembly to each cable bracket and 2 new clamps with the bolt and 3 nuts, as shown in the illustration.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    8. Install the parking brake cable to the floor panel with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    9. Connect the No. 2 parking brake cable assembly to the parking brake lever's adjusting nut. Temporarily tighten the lock nut.

  13. ADJUST PARKING BRAKE SHOE CLEARANCE


    1. Release the parking brake.

    2. Remove the dust cover by turning the parking brake drum to match the adjusting hole with the shoe adjuster (vehicle underside).

    3. A01CI4W

      Using a screwdriver, turn the shoe adjuster in the direction of the illustrated arrow mark until the brake shoes are fully expanded.

    4. A01CI8X

      Return the shoe adjuster 30 notches.

    5. With the parking brake fully pulled, check that the drum is locked.

    6. A01CID4

      Install the parking brake dust cover to the parking brake drum sub-assembly with the bolt.

      Torque:
      8.2 N*m  { 84 kgf*cm, 73 in.*lbf }

  14. INSPECT PARKING BRAKE LEVER TRAVEL


    1. Pull the parking brake lever firmly.

    2. Release the parking brake lock, and return the parking brake lever to its off position.

    3. Slowly pull the parking brake lever all the way up, and count the number of clicks.

      Parking brake lever travel
      6 to 10 notches at 245 N (25 kgf, 55 lbf)

    4. If incorrect, adjust the parking brake.

  15. ADJUST PARKING BRAKE LEVER TRAVEL


    1. Completely release the parking brake lever.

    2. A01CH1ZE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

    3. Strongly step on the brake pedal 3 to 5 times with the engine stopped.

    4. Turn the adjusting nut until the parking brake lever travel is corrected within the specified range.

      Parking brake lever travel
      6 to 10 notches at 245 N (25 kgf, 55 lbf)

    5. Tighten the lock nut.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    6. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

    7. Check whether the parking brake drags or not.

    8. When operating the parking brake lever, check that the brake warning light illuminates.

      OK
      Brake warning light always illuminates at the first click.

  16. INSTALL SHIFT LEVER BOOT COVER


    1. Install the shift lever boot cover with the 3 clips.

  17. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY


    1. Connect the 4 claws and 2 clamps, and install the shifting hole cover sub-assembly.

  18. INSTALL PARKING BRAKE HOLE COVER


    1. Install the parking brake hole cover with the 3 screws.

  19. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    1. Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.