REPAIR INSTRUCTION
Clean the vehicle body surface.
Using a heat light, heat the vehicle body surface.
Wipe off any name plate adhesive residue with cleaner.
Installation temperature.
When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface and name plate to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is higher than 35°C (95°F), cool the vehicle body surface and name plate to between 20 and 30°C (68 and 86°F) prior to installation.
Tech Tips
The most appropriate temperature for installing the name plate is 25°C (77°F).
When the temperature is low, the name plate turns stiff and falls off easily. When the temperature is high, the name plate loses elasticity.
Before installation.
Make sure any dirt on and around the vehicle body surface where the name plate will be installed is removed, and that the surface is smooth. If the surface is rough or dirt remains when pressing the name plate onto the surface, air will be trapped under the name plate and result in a poor appearance.
Tech Tips
Spray water on the shop floor to settle any dust.
Key points for handling the name plate.
The name plate bends and rolls up easily. Store the name plate between flat pieces of cardboard or other similar objects and keep it dry and level.
Note
Do not bend the name plate or leave it in a place with a high temperature.
Key points for the installation of the name plate (how to use a squeegee and the installation procedure for a flat surface).
Note
Position the name plate with a high level of accuracy to achieve a neat finish and to avoid peeling.
The name plate cannot be reused because it deforms and will not fit after removal.
To avoid air bubbles, slightly raise the part of the name plate that is going to be applied so that its adhesive surface does not touch the vehicle body while applying the name plate. Tilt the squeegee 40 to 50° (for pressing forward) or 30 to 45° (for pulling) from the vehicle body surface and press with a force of 20 to 30 N (2 to 3 kgf) while moving the squeegee at a constant slow speed of 3 to 7 cm (1.2 to 2.8 in.) per second.
Note
Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles and air bubbles.
Tech Tips
Either angle of the squeegee (for pressing forward or for pulling) is acceptable.
Be sure to apply the name plate while removing the release paper 10 to 20 mm (0.393 to 0.787 in.) from the edge of the squeegee.
| *A | Pressing | *B | Pulling |
| *1 | Squeegee | *2 | Name Plate |
| *3 | Release Paper | - | - |
| *a | Sectional View | *b | Non-padded Side |
| *c | Padded Side | - | - |
| *1 | Squeegee |
| *a | First |
| *b | Second |
| *c | Third |
Key points for the installation of the name plate (how to use a squeegee and the installation procedure for hemming surfaces).
If it is difficult to press the name plate, press it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the name plate to the hem of the vehicle, especially for a small hem.
Tech Tips
When applying the name plate to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.
Key points for the installation of the name plate (how to use a squeegee and the installation procedure for corners).
Remove the release paper and apply the name plate carefully with your fingers.
Before applying the name plate to each corner, heat the name plate using a heat light and gradually apply it to avoid wrinkles in the name plate and achieve a neat finish.
Check after installation.
After completing the application, check if the name plate is applied neatly. If the name plate is not applied neatly, apply a new name plate.
Note
Do not reuse the name plate.
INSTALL FRONT NO. 1 NAME PLATE
Tech Tips
When installing the front No. 1 name plate, heat the vehicle body and front No. 1 name plate using a heat light.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
Note
Do not heat the vehicle body or front No. 1 name plate excessively.
Clean the vehicle body surface.
Using a heat light, heat the vehicle body surface.
Remove the double-sided tape from the vehicle body.
Wipe off any tape adhesive residue with cleaner.
Install a new front No. 1 name plate.
Using a heat light, heat the vehicle body and a new front No. 1 name plate.
Remove the peeling paper from the face of the front No. 1 name plate.
Tech Tips
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the front No. 1 name plate in the position shown in the illustration.
Tech Tips
The values in the illustration are reference values.
Press the front No. 1 name plate firmly to install it.
INSTALL REAR BODY NO. 1 NAME PLATE
Tech Tips
When installing the rear body No. 1 name plate, heat the vehicle body and rear body No. 1 name plate using a heat light.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
Note
Do not heat the vehicle body or rear body No. 1 name plate excessively.
Clean the vehicle body surface.
Using a heat light, heat the vehicle body surface.
Remove the double-sided tape from the vehicle body.
Wipe off any tape adhesive residue with cleaner.
Install a new rear body No. 1 name plate.
Using a heat light, heat the vehicle body and a new rear body No. 1 name plate.
Remove the peeling paper from the face of the rear body No. 1 name plate.
Tech Tips
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the rear body No. 1 name plate in the position shown in the illustration.
Tech Tips
The values in the illustration are reference values.
Press the rear body No. 1 name plate firmly to install it.
INSTALL FRONT FENDER NO. 2 NAME PLATE
Tech Tips
When installing the front fender No. 2 name plate, heat the vehicle body and front fender No. 2 name plate using a heat light.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
Note
Do not heat the vehicle body or front fender No. 2 name plate excessively.
Clean the vehicle body surface.
Using a heat light, heat the vehicle body surface.
Remove the double-sided tape from the vehicle body.
Wipe off any tape adhesive residue with cleaner.
Install a new front fender No. 2 name plate.
Using a heat light, heat the vehicle body and a new front fender No. 2 name plate.
Remove the peeling paper from the face of the front fender No. 2 name plate.
Tech Tips
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the front fender No. 2 name plate in the position shown in the illustration.
Tech Tips
The values in the illustration are reference values.
Press the front fender No. 2 name plate firmly to install it.
| *A | for RH Side | *B | for LH Side |