REAR DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the RH side.

PROCEDURE


  1. APPLY BODY GREASE

  2. INSTALL REAR DOOR WEATHERSTRIP


    1. A01VIMR

      Engage the 29 clips to install the rear door weatherstrip.

    2. Install the 2 clips.

  3. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the rear door check assembly.

    2. A01VIGHE02
      Text in Illustration
      *a Body Panel
      *b Door Panel

      Install the rear door check assembly to the door panel with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the front door check assembly to the body panel with the bolt.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding areas of the rear door outside handle frame sub-assembly.

    2. A01VKTS

      Engage the grommet and 2 claws to install the rear door outside handle frame sub-assembly in the direction indicated by the arrow as shown in the illustration.

    3. A01VLMZ

      Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  5. INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD


    1. A01VEZ2

      Engage the 2 claws to install the rear door outside handle rear pad.

  6. INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD


    1. A01VFIP

      Engage the 3 claws to install the rear door outside handle front pad.

  7. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01VDUC

      Install the rear door outside handle assembly in the direction of the arrow shown in the illustration.

  8. INSTALL REAR DOOR OUTSIDE HANDLE COVER


    1. A01VM4I

      Engage the 2 claws to temporarily install the rear door outside handle cover.

    2. A01VDUA

      Using a T30 "TORX" socket wrench, install the rear door outside handle cover.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  9. INSTALL REAR DOOR LOCK ASSEMBLY

    Click here

  10. INSTALL REAR DOOR OUTSIDE MOULDING (w/ Outside Moulding)

    Tech Tips

    Use the same procedure as for the LH side Click here.

  11. INSTALL NO. 4 BLACK OUT TAPE (w/ No. 4 Black Out Tape)

    Tech Tips

    Use the same procedure as for the LH side Click here.

  12. INSTALL NO. 2 BLACK OUT TAPE

    Tech Tips

    Use the same procedure as for the LH side Click here.

  13. INSTALL REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

    Tech Tips

    Use the same procedure as for the LH side Click here.

  14. INSTALL REAR DOOR GLASS RUN


    1. A01VEW9

      Engage the 2 guides to install the rear door glass run.

    2. Install the clip.

  15. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    1. Apply MP grease to the sliding parts of the rear door window regulator sub-assembly.

    2. A01VLZ2E06
      Text in Illustration
      *a Temporary Bolt

      Temporarily install the temporary bolt to the rear door window regulator sub-assembly.

    3. Insert the rear door window regulator sub-assembly into the door panel. Use the temporary bolt to hang the rear door window regulator sub-assembly on the door panel.

    4. Install the 3 bolts and tighten the temporary bolt in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the connector.

  16. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)


    1. Apply MP grease to the sliding parts of the rear door window regulator sub-assembly.

    2. A01VFHOE03

      Install the rear door window regulator sub-assembly with the 3 bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  17. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. A01VIA2E01

      Insert the rear door glass sub-assembly into the rear door panel along the rear door glass run as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

    2. A01VDJO

      Slide the lower section of the rear door glass sub-assembly as indicated by the arrow as shown in the illustration.

  18. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A01VFYB

      Engage the rear door window division bar sub-assembly to the rear door glass run.

    2. Install the rear door window division bar sub-assembly with the 3 bolts and nut.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  19. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the rear door panel.

    2. Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. A01VKTRE02
      Text in Illustration
      *a Reference Point

      Install a new rear door service hole cover according to the reference points on the rear door panel.

      Tech Tips

      Securely install the rear door service hole cover taking care to prevent wrinkles.

  20. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  21. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP


    1. A01VEOZ

      Engage the 7 claws to install the rear door glass inner weatherstrip as shown in the illustration.

  22. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01VKE1

      Engage the 4 guides to install the rear door inside handle sub-assembly.

  23. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01VE11E02
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and the rear door inside locking cable assembly to the rear door inside handle sub-assembly.

    2. A01VE35

      Engage the 7 clips to install the rear door trim board sub-assembly.

    3. A01VI47

      Install the 3 screws.

    4. A01VE6D

      Engage the claw to close the cover.

  24. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)


    1. Connect the connector.

    2. A01VE97

      Engage the clip, 7 claws and 3 guides to install the rear door armrest base upper panel.

  25. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)


    1. A01VM3J

      Engage the 5 claws to install the rear door armrest base upper panel.

  26. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A01VGGKE01
      Text in Illustration
      *a Inside of Vehicle

      Install the window regulator handle plate.

    2. Open the all windows.

    3. A01VE1AE01
      Text in Illustration
      *a Assemble with Glass in Fully Open Position
      *b Front of the Vehicle

      Install the rear door window regulator handle assembly with the clip at the angle shown in the illustration.

  27. INSTALL REAR DOOR FRAME GARNISH


    1. A01VKKW

      Engage the guide.

    2. Engage the 2 clips and claw and install the rear door frame garnish.

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  29. INSPECT POWER WINDOW OPERATION (w/ Power Window)

    Click here