ROOF WINDOW FIX GLASS INSTALLATION

PROCEDURE


  1. CLEAN NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY


    1. Clean the outer edge of the windshield glass with a non-residue solvent.

      Note

      Do not touch the roof window glass surface after cleaning it.

  2. INSTALL NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY


    1. A01VE21E01
      Text in Illustration
      *1 Adhesive

      Clean and shape the contact surfaces of the vehicle body.


      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

    2. A01VI8UE01
      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a Correct
      *b Incorrect

      Using a brush, coat the installation surface on the vehicle body with Primer M.

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer M for later use.

    3. Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.

      A01VKHTE01
      Text in Illustration
      *a Back Side *b 30.8 mm (1.123 in.)
      *c 15.6 mm (0.614 in.) *d 16.6 mm (0.654 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle.

        Tech Tips

        After cutting off the tip, use all adhesive within the time limit described in the table below.

      2. Load the sealer gun with cartridge.

    5. Apply adhesive to the roof window glass, as shown in the illustration.

      A01VFNXE01
      Text in Illustration
      *a Back Side *b 8.0 mm (0.315 in.)
      *c 12.0 mm (0.472 in.) *d 14.7 mm (0.579 in.)
      *e 9.1 mm (0.358 in.) *f 8.6 mm (0.339 in.)
      *g 9.6 mm (0.378 in.) - -

    6. Install the roof window glass.


      1. Using suction cups, engage the 2 pins and install the roof window glass.

        Note


        • Check that the roof window glass pins are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and roof window glass.

      2. Lightly press the front surface of the roof window glass to ensure that the roof window glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

        Note

        Apply adhesive onto the roof window glass rim.

      4. Hold the roof window glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time limits described in the table below.

        Minimum time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF DRIP SIDE FINISH MOULDING LH

    Click here

  5. INSTALL ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL SUNSHADE TRIM SUB-ASSEMBLY

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