FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the RH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

  3. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A01VFHVE02
      *1 Protective Tape

      Insert a clip remover with its shaft wrapped in protective tape between the plate and the front door trim board sub-assembly.

    2. Turn the handle with the clip remover inserted, as shown in the illustration.

    3. Remove the front door window regulator handle assembly and clip.

    4. Remove the window regulator handle plate.

  4. REMOVE FRONT ARMREST BASE UPPER PANEL (w/ Power Window)


    1. A01VF0R

      Using a moulding remover, disengage the 9 claws and the 4 guides.

    2. Disconnect the connector and remove the front armrest base upper panel.

  5. REMOVE FRONT ARMREST BASE UPPER PANEL (w/o Power Window)


    1. A01VFL0

      Using a moulding remover, disengage the 7 claws and the 3 guides.


      1. Disconnect the connector.

        Tech Tips

        If the armrest base upper panel is equipped with door lock switch, disconnect the connector.

    2. Remove the front armrest base upper panel.

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 5 Door)


    1. A01VL09E02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. A01VFLS

      Remove the 3 screws.

    3. A01VFK7

      Disengage the 7 clips.

    4. A01VM8LE04
      Text in Illustration
      *1 Front Door Lock Remote Control Cable Assembly
      *2 Front Door Inside Locking Cable Assembly

      Disconnect the front door lock remote control cable assembly and the front door inside locking cable assembly and remove the front door trim board sub-assembly.

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 3 Door)


    1. A01VL09E02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. A01VFLS

      Remove the 3 screws.

    3. A01VGBZ

      Disengage the 8 clips.

    4. A01VM8LE04
      Text in Illustration
      *1 Front Door Lock Remote Control Cable Assembly
      *2 Front Door Inside Locking Cable Assembly

      Disconnect the front door lock remote control cable assembly and the front door inside locking cable assembly and remove the front door trim board sub-assembly.

  8. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01VJK6

      Disengage the 4 guides and remove the front door inside handle sub-assembly.

  9. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP (for 5 Door)


    1. A01VKLS

      Disengage the 7 claws and remove the front door glass inner weatherstrip as shown in the illustration.

  10. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP (for 3 Door)


    1. A01VFFL

      Disengage the 8 claws and remove the front door glass inner weatherstrip as shown in the illustration.

  11. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    Use the same procedure as for the LH side Click here.

  12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Tech Tips

    Use the same procedure as for the LH side Click here.

  13. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING (for 3 Door)

    Tech Tips

    Use the same procedure as for the LH side Click here.

  14. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

    Tech Tips

    Use the same procedure as for the LH side Click here.

  15. REMOVE FRONT DOOR OUTSIDE MOULDING (w/ Outside Moulding)

    Tech Tips

    Use the same procedure as for the LH side Click here.

  16. REMOVE FRONT FENDER NO. 1 STRIPE (w/ Stripe Tape)

    Tech Tips

    Use the same procedure as for the LH side Click here.

  17. REMOVE DOOR SIDE AIRBAG SENSOR (for 3 Door)

    Click here

  18. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  19. REMOVE FRONT DOOR SERVICE HOLE COVER (for 5 Door)


    1. A01VHXB

      Remove the front door service hole cover.

      Tech Tips

      Remove any tape remaining on the door side.

  20. REMOVE FRONT DOOR SERVICE HOLE COVER (for 3 Door)


    1. A01VK8M

      Remove the front door service hole cover.

      Tech Tips

      Remove any tape remaining on the door side.

  21. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A01VJWN

      Remove the front door service hole cover.

    2. Connect the cable to the negative (-) battery terminal.

    3. Connect the power window regulator master switch and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal and the power window regulator master switch.

    5. A01VJVA

      Remove the 2 bolts.

    6. A01VF6KE02

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

  22. REMOVE FRONT DOOR GLASS NO. 1 CHANNEL


    1. A01VIL5E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the front door glass No. 1 channel.

      Note

      Do not damage the front door glass sub-assembly.

  23. REMOVE FRONT DOOR GLASS NO. 1 CHANNEL FILLER


    1. Remove the front door glass No. 1 channel filler.

  24. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    1. A01VICQE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the temporary bolt and the front door window regulator sub-assembly.

  25. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)


    1. A01VIWOE03
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly may fall and cause damage.

    2. Remove the 4 bolts.

    3. Remove the temporary bolt and the front door window regulator sub-assembly.

  26. REMOVE FRONT DOOR GLASS RUN


    1. A01VF7G

      Remove the front door glass run.

  27. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01VIB5

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  28. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. A01VI7O

      Remove the screw.

    2. Remove the 2 bolts and the front door front lower frame sub-assembly.

  29. REMOVE FRONT DOOR FIX WINDOW GLASS


    1. A01VKTU

      Slide the front door fix window glass in the direction indicated by the arrow in the illustration, to remove it.

  30. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP


    1. Remove the front door fix window weatherstrip from the front door fix window glass.

  31. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (w/ Lock Cylinder)


    1. A01VIGB

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with the door lock key cylinder installed.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. A01VFZD

      Disengage the claw and the 2 guides and remove the front door outside handle cover from the door lock key cylinder.

  32. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (w/o Lock Cylinder)


    1. A01VICT

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. A01VG2M

      Disengage the 2 claws and remove the front door outside handle cover.

  33. REMOVE FRONT DOOR LOCK ASSEMBLY

    Click here

  34. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Entry and Start System)


    1. A01VIMU

      Remove the front door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

  35. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Entry and Start System)


    1. A01VGLOE01
      Text in Illustration
      *1 Protective Tape

      Using a clip remover, disengage the clamp.

    2. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and open the connector cover.

    3. Disconnect the connector.

    4. A01VIMU

      Remove the front door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

  36. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD


    1. A01VHZQ

      Disengage the 3 claws and remove the front door outside handle front pad.

  37. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD


    1. A01VF57

      Disengage the 2 claws and remove the front door outside handle rear pad.

  38. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/o Entry and Start System)


    1. A01VESA

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. A01VJVWE05
      Text in Illustration
      *1 Grommet

      Slide the front door outside handle frame sub-assembly and disengage the grommet and the 2 claws of the front door outside handle frame sub-assembly, and then remove it.

  39. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/ Entry and Start System)


    1. A01VG43

      Using a clip remover, disengage the 2 clamps and disconnect the wire harness.

    2. A01VESA

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. A01VJVWE05
      Text in Illustration
      *1 Grommet

      Slide the front door outside handle frame sub-assembly and disengage the grommet and the 2 claws of the front door outside handle frame sub-assembly, and then remove it.

  40. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A01VEN4E01
      Text in Illustration
      *1 Snap

      Disengage the snap and remove the front door lock open rod as indicated by the arrows in the order shown in the illustration.

  41. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A01VLMA

      Remove the 3 bolts and the front door check assembly.

  42. REMOVE FRONT DOOR WEATHERSTRIP (for 5 Door)


    1. A01VKOQ

      Using a clip remover, remove the clip.

    2. Using a clip remover, disengage the 29 clips and remove the front door weatherstrip.

  43. REMOVE FRONT DOOR WEATHERSTRIP (for 3 Door)


    1. A01VINH

      Using a clip remover, remove the clip.

    2. Using a clip remover, disengage the 32 clips and remove the front door weatherstrip.

  44. REMOVE FRONT DOOR PANEL CUSHION


    1. A01VEJQ

      Remove the 2 front door panel cushions.

  45. REMOVE NO. 1 BLACK OUT TAPE (for 5 Door)

    Click here