CONDENSER(for 2ZR-FE) INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides to install the cooler condenser assembly.

      Note

      Do not damage the cooler condenser assembly or radiator when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)

      Compressor oil
      ND-OIL 12 or equivalent

   2. Engage the 2 claws.

2. CONNECT COOLER REFRIGERANT LIQUID PIPE A

   
   

   1. Remove the attached vinyl tape from the cooler refrigerant liquid pipe A and the connecting part of the cooler condenser.

   2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor oil
      ND-OIL 12 or equivalent

   3. Install the O-ring onto the cooler refrigerant liquid pipe A.

   4. Install the cooler refrigerant liquid pipe A onto the cooler condenser with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

   
   

   1. Remove the attached vinyl tape from the No. 1 cooler refrigerant discharge hose and the connecting part of the cooler condenser assembly.

   2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 12 or equivalent

   3. Install the O-ring onto the No. 1 cooler refrigerant discharge hose.

   4. Install the No. 1 cooler refrigerant discharge hose onto the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH

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5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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6. INSTALL HOOD LOCK ASSEMBLY

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7. INSTALL SUB-RADIATOR BRACKET

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8. INSTALL SUB-RADIATOR ASSEMBLY

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9. INSTALL FRONT AIRBAG SENSOR

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10. INSTALL HEADLIGHT ASSEMBLY LH

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11. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

12. CHARGE REFRIGERANT

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13. WARM UP ENGINE

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14. INSPECT FOR REFRIGERANT LEAK

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15. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT

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16. PREPARE FOR HEADLIGHT AIMING

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17. INSPECT HEADLIGHT AIMING

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18. ADJUST HEADLIGHT AIMING

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