CONDENSER(except 1ND-TV) INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides to install the cooler condenser assembly.

      Note

      Do not damage the condenser or radiator when installing the condenser.

      Tech Tips

      If a new cooler condenser is installed, add compressor oil to the condenser as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)

      Compressor oil
      ND-OIL8 or equivalent.

   2. Engage the 2 claws.

2. CONNECT LIQUID TUBE SUB-ASSEMBLY A

   
   

   1. Remove the attached vinyl tape from the tube and connecting part of the cooler condenser assembly.

   2. Apply sufficient compressor oil to a new O-ring and fitting surface of the tube joint.

      Compressor oil
      ND-OIL8 or equivalent.

   3. Install the O-ring to the liquid tube.

   4. Install the liquid tube sub-assembly A to the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

   
   

   1. Remove the attached vinyl tape from the hose and connecting part of the cooler condenser assembly.

   2. Apply sufficient compressor oil to a new O-ring and fitting surface of the hose joint.

      Compressor oil
      ND-OIL8 or equivalent.

   3. Install the O-ring to the discharge hose.

   4. Install the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

4. INSTALL NO. 1 COOLER COVER

   
   

   1. Engage the 2 guides to install the No. 1 cooler cover.

5. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY

   
   

   1. Install the radiator upper support sub-assembly with the 4 bolts.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   2. Engage the 2 clamps to install the hood lock control cable sub-assembly.

   3. Engage the 2 clamps to install the wire harness.

   4. Connect the connector.

   5. Install the 2 clips.

6. INSTALL NO. 1 COOLER AIR DUCT

   
   

   1. Install the No. 1 cooler air duct with the clip.

7. INSTALL FRONT AIRBAG SENSOR

   Click here

8. INSTALL HEADLIGHT ASSEMBLY LH

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9. INSTALL HEADLIGHT ASSEMBLY RH

   Tech Tips

   Use the same procedure as for the LH side.

10. CHARGE REFRIGERANT

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11. WARM UP ENGINE

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12. INSPECT FOR REFRIGERANT LEAK

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13. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT

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14. PREPARE FOR HEADLIGHT AIMING

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15. INSPECT HEADLIGHT AIMING

    Click here

16. ADJUST HEADLIGHT AIMING

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