CONDENSER(for 1KR-FE) INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. Engage the 2 guides to install the cooler condenser assembly.

      Note

      Do not damage the cooler condenser assembly or radiator when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)
      Compressor oil
      for HFC-134a (R134a)
      ND-OIL 8 or equivalent
      for HFO-1234yf (R1234yf)
      ND-OIL 12 or equivalent

    2. Engage the 2 claws.

  2. CONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. A004B4AC08
      *1 Piping Clamp
      *2 Liquid Tube Sub-assembly A
      *a Groove

      Install a new piping clamp to the liquid tube sub-assembly A.

      Note

      Securely engage the inside step of the piping clamp in the liquid tube sub-assembly A groove.

    2. Remove the vinyl tape from the open ends of the liquid tube sub-assembly A and cooler condenser assembly.

    3. Thoroughly coat a new O-ring and contact surface of the liquid tube sub-assembly A with compressor oil.

      Compressor oil
      for HFC-134a (R134a)
      ND-OIL 8 or equivalent
      for HFO-1234yf (R1234yf)
      ND-OIL 12 or equivalent

    4. Install the 2 O-rings to the liquid tube sub-assembly A.

      Note

      Do not let foreign matter adhere to the O-ring or O-ring seal.

    5. A004B8BC04
      *a Large Diameter Section of Piping Clamp
      *b Alignment Mark

      Connect the liquid tube sub-assembly A and cooler condenser assembly by matching the alignment marks.

      Note

      Insert them by holding the pipe, not the piping clamp.

    6. A004AHMC24
      *a Large Diameter Section of Piping Clamp

      Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the liquid tube sub-assembly A.

      Tech Tips


      • When inserting, make sure that a click sound is heard.

      • Check that the liquid tube sub-assembly A is securely inserted by pulling it.

  3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A004B4AC09
      *1 Piping Clamp
      *2 No. 1 Cooler Refrigerant Discharge Hose
      *a Groove

      Install a new piping clamp to the No. 1 cooler refrigerant discharge hose.

      Note

      Securely engage the inside step of the piping clamp in the No. 1 cooler refrigerant discharge hose groove.

    2. Remove the vinyl tape from the open ends of the No. 1 cooler refrigerant discharge hose and cooler condenser assembly.

    3. Thoroughly coat a new O-ring and contact surface of the No. 1 cooler refrigerant discharge hose with compressor oil.

      Compressor oil
      for HFC-134a (R134a)
      ND-OIL 8 or equivalent
      for HFO-1234yf (R1234yf)
      ND-OIL 12 or equivalent

    4. Install the 2 O-rings to the No. 1 cooler refrigerant discharge hose.

      Note

      Do not let foreign matter adhere to the O-ring or O-ring seal.

    5. A004B8BC05
      *a Large Diameter Section of Piping Clamp
      *b Alignment Mark

      Connect the No. 1 cooler refrigerant discharge hose and cooler condenser assembly by matching the alignment marks.

      Note

      Insert them by holding the pipe, not the piping clamp.

    6. A004AHMC25
      *a Large Diameter Section of Piping Clamp

      Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the No. 1 cooler refrigerant discharge hose.

      Tech Tips


      • When inserting, make sure that a click sound is heard.

      • Check that the No. 1 cooler refrigerant discharge hose is securely inserted by pulling it.

  4. INSTALL NO. 1 COOLER COVER


    1. Engage the 2 guides to install the No. 1 cooler cover.

  5. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY


    1. Install the radiator upper support sub-assembly with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Engage the 2 clamps to install the hood lock control cable sub-assembly.

    3. Engage the 2 clamps to install the wire harness.

    4. Connect the connector.

    5. Install the 2 clips.

  6. INSTALL NO. 2 COOLER AIR DUCT


    1. Install the No. 2 cooler air duct with the clip.

  7. INSTALL FRONT AIRBAG SENSOR

    Click here

  8. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  9. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. CHARGE REFRIGERANT


  11. WARM UP ENGINE


  12. INSPECT FOR REFRIGERANT LEAK


  13. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT

    Click here

  14. PREPARE FOR HEADLIGHT AIMING

    Click here

  15. INSPECT HEADLIGHT AIMING

    Click here

  16. ADJUST HEADLIGHT AIMING

    Click here