CURTAIN SHIELD AIRBAG ASSEMBLY(for 5 Door) DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:

Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

Tech Tips

When scrapping a vehicle equipped with the SRS or disposing of a steering pad, deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of the DISTRIBUTOR.

CAUTION:


  • A airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with bare hands to discharge static electricity before performing this procedure.

  • Never dispose of a curtain shield airbag assembly that has an undeployed airbag.

  • The airbag emits an exploding sound when it is deployed, so perform the operation outdoors, and where it will not create a nuisance to nearby residents.

  • A01VHPSE01

    When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.

  • When deploying the airbag, perform the operation at least 10 m (33 ft.) away from the curtain shield airbag assembly.

  • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

  • Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.

  • Do not apply water, etc. to a curtain shield airbag assembly with a deployed airbag.

  • Always wash your hands with water after completing the operation.

PROCEDURE


  1. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (When Installed in Vehicle)

    Tech Tips

    Prepare a battery as the power source to deploy the airbag.


    1. A01VHPSE01

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      Always use the specified SST (SRS Airbag Deployment Tool) when deploying the airbag.


      1. A01VL9CE12
        Text in Illustration
        *1 Battery

        Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

      2. A01VLDEE01

        Press the SST activation switch, and check that the LED on the SST activation switch illuminates.

        CAUTION:


        • Do not connect the SST connector (yellow colored one) to the airbag.

        • If the LED illuminates when the activation switch is not pressed, SST may be malfunctioning. Do not use SST.

      3. Disconnect SST from the battery.

    2. Remove the roof headlining (for TMC Made) Click here.

    3. Remove the roof headlining (for TMMF Made) Click here.

    4. A01VDNZE01
      Text in Illustration
      *1 Protective Tape
      *2 Locking Button

      Using a thin-bladed screwdriver with its tip wrapped with protective tape, release the locking button.

      Note

      Do not damage the airbag wire harness when handling the airbag connector.

    5. Disconnect the airbag connector.

    6. A01VHUXE01
      Text in Illustration
      *1 Locking Button

      Connect SST.

      SST
      09082-00700
      09082-00802   ( 09082-10801, 09082-20801 )

      1. After connecting SST, connect it to the curtain shield airbag assembly.

        Note

        Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.

      2. A01VIRKE03
        Text in Illustration
        *1 Battery

        Move SST to at least 10 m (33 ft.) away from the vehicle.

      3. Close all doors and windows of the vehicle.

        Note

        Do not damage the SST wire harness.

      4. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

    7. Deploy the curtain shield airbag assembly.


      1. Check that no one is inside the vehicle or within a 10 m (33 ft.) radius of the vehicle.

      2. Press the SST activation switch and deploy the curtain shield airbag assembly.

        CAUTION:


        • When deploying the curtain shield airbag assembly, make sure that no one is near the vehicle.

        • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

        • Use gloves and safety glasses when handling a curtain shield airbag assembly which has been deployed.

        • Do not apply water etc. to a curtain shield airbag assembly with a deployed airbag.

        • Always wash your hands with water after completing the operation.

        Tech Tips

        The airbag is deployed as the LED on the SST activation switch illuminates.

  2. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (When not Installed in Vehicle)

    Tech Tips

    Prepare a battery as the power source to deploy the airbag.


    1. A01VHPSE01

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      Always use the specified SST (SRS Airbag Deployment Tool) when deploying the airbag.


      1. A01VL9CE12
        Text in Illustration
        *1 Battery

        Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

      2. A01VLDEE01

        Press the SST activation switch, and check that the LED on the SST activation switch illuminates.

        CAUTION:


        • Do not connect the SST connector (yellow colored one) to the airbag.

        • If the LED illuminates when the activation switch is not pressed, SST may be malfunctioning. Do not use SST.

      3. Disconnect SST from the battery.

    2. Remove the curtain shield airbag assembly Click here.

    3. A01VHWZE01
      Text in Illustration
      *a Cut

      Cut off the deployment section of the curtain shield airbag assembly.

    4. A01VLWX

      Using "TORX" socket wrench T25, remove the screw.

    5. A01VH0PE01
      Text in Illustration
      *1 Locking Button

      Connect SST.

      SST
      09082-00802   ( 09082-10801, 09082-20801 )

      1. After connecting SST, connect it to the curtain shield airbag assembly.

        Note

        Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.

    6. A01VEPHE01

      Using a braided wire harness, tie the curtain shield airbag assembly to the tire.

      Text in Illustration
      *a Stripped Wire Harness Section
      Stripped wire harness section
      Area Measurement
      A

      1.25 mm2or more (0.00192 in.2or more)

      CAUTION:

      Do not use a wire harness that is too thin or any other object to tie the curtain shield airbag assembly because it may snap due to the shock when the airbag is deployed. Always use a wire harness for vehicle use with a cross section of at least 1.25 mm2(0.0019 in.2).

      Tech Tips

      To calculate the area of the stripped wire harness cross section:

      Area = 3.14 x (Diameter)2divided by 4


      1. A01VIIHE02

        Position the curtain shield airbag assembly inside the tire, as shown in the illustration.

        Tire size
        Area Measurement
        A 185 mm (7.28 in.)
        B 360 mm (14.17 in.)

        CAUTION:

        Make sure that the wire harnesses are tight. If there is any slack in the wire harnesses, the curtain shield airbag assembly may become loose due to the shock when the airbag is deployed.

        Note

        The tire will be marked by the airbag deployment, so use a waste tire.

    7. A01VHW4E02

      Place the tires.

      Text in Illustration
      *1 Tire (2 or more)

      CAUTION:

      Do not place the curtain shield airbag assembly with the deployment direction facing toward the ground.


      1. Place at least 2 tires under the tire to which the curtain shield airbag assembly is tied.

      2. Place at least 2 tires over the tire to which the curtain shield airbag assembly is tied. The disc wheel should be installed onto the top tire.

        Note


        • Do not place SST connector under the tire because it could be damaged.

        • As the disc wheel will be marked by the airbag deployment, use a waste disc wheel.

        • As the tires will be marked by the airbag deployment, use waste tires.

      3. A01VHGF

        Tie the tires together with 2 wire harnesses.

        CAUTION:

        Make sure that the wire harnesses are tight. It is highly dangerous when a loose wire harness results in the tires coming free due to the shock when the airbag is deployed.

    8. A01VL27E07
      Text in Illustration
      *1 Battery

      Connect SST.

      SST
      09082-00700

      Note

      To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

    9. Deploy the curtain shield airbag assembly.


      1. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

      2. Check that no one is within a 10 m (33 ft.) radius of the tire to which the curtain shield airbag assembly is tied.

      3. Press the SST activation switch and deploy the airbag.

        CAUTION:

        Make sure that no one is near the tire when deploying the airbag.

        Tech Tips

        The airbag is deployed as the LED on the SST activation switch illuminates.

    10. A01VK6NE02
      Text in Illustration
      *1 Plastic Bag

      Dispose of the curtain shield airbag assembly.

      CAUTION:


      • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

      • Use gloves and safety glasses when handling a curtain shield airbag assembly which has been deployed.

      • Always wash your hands with water after completing the operation.

      • Do not apply water, etc. to a curtain shield airbag assembly which has been deployed.


      1. Remove the curtain shield airbag assembly from the tire.

      2. Place the curtain shield airbag assembly in a plastic bag, tie it tightly and dispose of it according to local regulations.