GENERATOR(for TMMF Made Cold Area Specification Vehicles) DISASSEMBLY

PROCEDURE

1. Click here

   REMOVE GENERATOR PULLEY CAP

   
   
   1. 

      Using a screwdriver, remove the generator pulley cap.

      Table 1. Text in Illustration

      *1	Generator Pulley Cap

2. Click here

   REMOVE GENERATOR CLUTCH PULLEY

   
   

   1. Clamp the generator housing stay in a vise tightly.

   2. Place the rotor shaft end into SST(A).

      09820-63021

      Table 2. Text in Illustration

      *1	Rotor Shaft

   3. 

      Fit SST(B) to the generator clutch pulley.

      Table 3. Text in Illustration

      *1	Generator Clutch Pulley

   4. 

      Loosen the generator clutch pulley by turning SST(B) in the direction shown in the illustration.

      Table 4. Text in Illustration

      *a	Hold
      *b	Turn

      Note:
      

      • Check that the generator drive end frame is secured in a vise tightly.

      • Hold SST(A) tightly during the operation.

   5. Remove SST from the generator assembly.

   6. Remove the generator clutch pulley from the rotor shaft.

   7. Remove the generator assembly from a vise.

3. Click here

   REMOVE GENERATOR REAR END COVER

   
   

   1. Place the generator assembly on the generator clutch pulley.

   2. 

      Remove the 3 bolts and generator rear end cover from the generator coil assembly.

4. Click here

   REMOVE GENERATOR TERMINAL INSULATOR

   
   

   1. Remove the generator terminal insulator from the generator coil assembly.

5. Click here

   REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

   
   

   1. Remove the 2 screws and the generator brush holder assembly from the generator coil assembly.

6. Click here

   REMOVE GENERATOR COIL ASSEMBLY

   
   

   1. Remove the 4 bolts.

   2. 

      Using SST, remove the generator coil assembly.

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      09951-04020

      09952-04010

      09953-04020

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      09957-04010

      09958-04011

      Table 5. Text in Illustration

      *a	Hold
      *b	Turn

7. Click here

   REMOVE GENERATOR ROTOR ASSEMBLY

   
   

   1. Remove the generator washer from the generator rotor assembly.

   2. 

      Remove the generator rotor assembly from the generator drive end frame.

      Note:

      Do not drop the generator coil assembly.

8. Click here

   REMOVE GENERATOR DRIVE END FRAME BEARING

   
   
   1. 

      Remove the 4 screws and generator bearing retainer plate from the generator drive end frame.

   2. 

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

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      09950-70010	09951-07100