GENERATOR(for TMC Made Cold Area Specification Vehicles) DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. A01VFC8E02
      Text in Illustration
      *1 Generator Pulley Cap

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR CLUTCH PULLEY

    A01VE5ME02
    Text in Illustration
    *1 Rotor Shaft

    1. Clamp the generator drive end frame in a vise tightly.

    2. Place the rotor shaft end into SST (A).

      SST
      09820-63021
    3. A01VEQPE08
      Text in Illustration
      *1 Generator Clutch Pulley

      Fit SST (B) onto the generator clutch pulley.

    4. A01VFFNE04
      Text in Illustration
      *a Hold
      *b Turn

      Loosen the generator clutch pulley by turning SST (B) in the direction as shown in the illustration.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    5. Remove SST from the generator assembly.

    6. Remove the generator clutch pulley from the rotor shaft.

    7. Remove the generator assembly from the vise.

  3. REMOVE GENERATOR REAR END COVER


    1. A01VL76

      Place the generator assembly on the generator clutch pulley.

    2. A01VKXF

      Remove the 3 nuts and generator rear end cover from the generator coil assembly.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01VGE8

      Remove the generator terminal insulator from the generator coil assembly.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01VFRZ

      Remove the 2 screws and the generator brush holder assembly from the generator coil assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A01VFP7

      Remove the 4 bolts.

    2. A01VM14E09
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01VLY5

      Remove the generator washer from the generator rotor assembly.

    2. A01VH9E

      Remove the generator rotor assembly from the generator drive end frame.

      Note

      Do not drop the generator rotor assembly.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01VEFW

      Remove the 4 screws and generator bearing retainer plate from the generator drive end frame.

    2. A01VGKVE13

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )