REAR AXLE BEAM REMOVAL

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. SEPARATE SKID CONTROL SENSOR WIRE LH

    Click here

  4. SEPARATE SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  5. SEPARATE NO. 4 REAR BRAKE TUBE (for Rear Drum Brake)


    1. A01VDR3

      Using a union nut wrench (10 mm), separate the No. 4 rear brake tube while holding the rear flexible hose LH with a wrench.

    2. Remove the clip and disconnect the rear flexible hose LH from the rear axle beam assembly.

    3. Remove the nut and separate the No. 4 rear brake tube.

  6. SEPARATE NO. 3 REAR BRAKE TUBE (for Rear Drum Brake)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  7. SEPARATE NO. 4 REAR BRAKE TUBE (for Rear Disc Brake)


    1. A01VHTG

      Using a union nut wrench (10 mm), separate the No. 4 rear brake tube while holding the rear flexible hose LH with a wrench.

    2. Remove the 2 clips and disconnect the 2 rear flexible hose LH from the rear axle beam assembly.

    3. Remove the nut and separate the No. 4 rear brake tube.

  8. SEPARATE NO. 3 REAR BRAKE TUBE (for Rear Disc Brake)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  9. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01VM84

      Remove the cable clamp from the rear axle beam assembly.

    2. Remove the bolt and separate the No. 3 parking brake cable assembly.

    3. Remove the cable clamp from the No. 3 parking brake cable assembly.

      Tech Tips

      Replace the clamp with a new one when installing the No. 3 parking brake cable assembly.

  10. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  11. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (for Rear Drum Brake)


  12. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH (for Rear Disc Brake)

    Click here

  13. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH (for Rear Disc Brake)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  14. REMOVE REAR DISC (for Rear Disc Brake)

    Click here

  15. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Drum Brake)

    Click here

  16. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Disc Brake)

    Click here

  17. REMOVE REAR AXLE BEAM DYNAMIC DAMPER LH (w/ Dynamic Damper)


    1. A01VFQR

      Remove the bolt and rear axle beam dynamic damper LH from the rear axle beam assembly.

  18. REMOVE REAR AXLE BEAM DYNAMIC DAMPER RH (w/ Dynamic Damper)

    Use the same procedure for the RH side as for the LH side.

  19. LOOSEN REAR AXLE BEAM ASSEMBLY

    Click here

  20. SEPARATE REAR SHOCK ABSORBER ASSEMBLY LH

    Click here

  21. SEPARATE REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  22. REMOVE REAR COIL SPRING LH

    Click here

  23. REMOVE REAR COIL SPRING RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  24. REMOVE REAR AXLE BEAM ASSEMBLY


    1. A01VEUUE18
      Text in Illustration
      *a RH Side
      *b LH Side

      Remove the 2 bolts and rear axle beam assembly.

  25. REMOVE REAR AXLE CARRIER BUSH LH (for TMMF Made)

    A01VFVLE09
    Text in Illustration
    *a Bend Portions
    *b Bush Mark

    1. Place a matchmark on the rear axle beam assembly with it aligned with the bush mark.

    2. Using a chisel and hammer, bend the 2 portions of the bush rib.

      Note

      Bend the bush rib until the claw of SST can be suspended.

    3. Using SST, remove the rear axle carrier bush LH from the rear axle beam assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04011, 09957-04010, 09958-04011 )
      09612-30012
      09950-60010   ( 09951-00590 )

      Note

      Apply paint to any scratches on the rear axle beam assembly.

  26. REMOVE REAR AXLE CARRIER BUSH RH (for TMMF Made)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.