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FRONT SUSPENSION MEMBER INSTALLATION

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PROCEDURE


  1. Click here

    INSTALL ENGINE MOVING CONTROL ROD


    1. Install the engine moving control rod with the bolt.

      110 N*m 1122 kgf*cm 81 ft.*lbf
      Tip:

      Temporarily tighten the transaxle side, and then tighten the bolt to the specified torque.

  2. Click here

    INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)


    1. Install the engine moving control rod cover with the 2 clips.

  3. Click here

    TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. Install the front lower suspension arm sub-assembly LH with the bolt.

  4. Click here

    TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  5. Click here

    INSTALL FRONT STABILIZER BAR

  6. Click here

    INSTALL FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  7. Click here

    INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  8. Click here

    INSTALL MANUAL STEERING GEAR

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  9. Click here

    INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A01VM7G

      Place wooden blocks or plate lift attachments on an engine lifter, and then set the front suspension crossmember sub-assembly so that the attachments are in the positions shown in the illustration.

      Table 1. Text in Illustration
      A01VL3H Front of the Vehicle
      A01VEA4 Attachment Placement Positions

    2. Provisionally install the front suspension crossmember sub-assembly onto the body with the 6 bolts.

    3. A01VHZEE09

      By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

      Table 2. Text in Illustration
      *a Datum Hole - -
      A01VL3H Front of the Vehicle - -
      09670-00011
      09670-00020
      Bolt A
      87 N*m 887 kgf*cm 64 ft.*lbf
      Bolt B
      151 N*m 1540 kgf*cm 111 ft.*lbf
      Bolt C
      98 N*m 999 kgf*cm 72 ft.*lbf
      Note:

      • Insert SST into the datum hole in a vertical orientation.

      • If SST cannot be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.

    4. Install the engine moving control rod with the bolt.

      120 N*m 1224 kgf*cm 89 ft.*lbf
  10. Click here

    INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  11. Click here

    INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  12. Click here

    INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1KR-FE)

    (Click here)

  13. Click here

    INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1NR-FE)

    (Click here)

  14. Click here

    INSTALL TIE ROD END SUB-ASSEMBLY LH

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  15. Click here

    INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  16. Click here

    INSTALL FRONT STABILIZER LINK ASSEMBLY LH


    1. Install the front stabilizer link assembly LH with the nut.

      74 N*m 755 kgf*cm 55 ft.*lbf
      Tip:

      If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

  17. Click here

    INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  18. Click here

    INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. Install clip B onto the body portion and install the No. 1 steering column hole cover onto the body portion with clip A.

      Note:

      Make sure that the lip portion of steering column hole cover is not damaged.

  19. Click here

    INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY


    1. A01VK02E04

      Align the matchmarks and install the steering sliding yoke sub-assembly onto the power steering gear.

      Table 3. Text in Illustration
      *1 Steering Sliding Yoke Sub-assembly
      *a Matchmarks

    2. Install the bolt B.

      35 N*m 360 kgf*cm 26 ft.*lbf

    3. Tighten bolt A.

      35 N*m 360 kgf*cm 26 ft.*lbf
  20. Click here

    INSTALL COLUMN HOLE COVER SILENCER SHEET

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  21. Click here

    INSTALL FRONT WHEEL

    103 N*m 1050 kgf*cm 76 ft.*lbf
  22. Click here

    POSITION WHEELS FACING STRAIGHT AHEAD

  23. Click here

    STABILIZE SUSPENSION


    1. Lower the vehicle.

    2. Bounce the vehicle up and down several times to stabilize the suspension.

  24. Click here

    FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  25. Click here

    FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side as for the LH side.

  26. Click here

    INSPECT FOR EXHAUST GAS LEAK (for 1KR-FE)

  27. Click here

    INSPECT FOR EXHAUST GAS LEAK (for 1NR-FE)

    Tip:

    Perform "Inspection After Repairs" after repairing or replacing the exhaust system (Click here).

  28. Click here

    INSTALL ENGINE UNDER COVER RH (for 1ND-TV)

    Click here

  29. Click here

    INSTALL ENGINE UNDER COVER LH (for 1ND-TV)

    Click here

  30. Click here

    INSTALL CENTER ENGINE UNDER COVER (for 1ND-TV)

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  31. Click here

    INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    (Click here)

  32. Click here

    CHECK SPEED SENSOR SIGNAL (w/o VSC)

    (Click here)

  33. Click here

    CHECK SPEED SENSOR SIGNAL (for TMC Made with VSC)

    (Click here)

  34. Click here

    CHECK SPEED SENSOR SIGNAL (for TMMF Made with VSC)

    (Click here)