FRONT SUSPENSION MEMBER REMOVAL

PROCEDURE


  1. REMOVE CENTER ENGINE UNDER COVER (for 1ND-TV)

    Click here

  2. REMOVE ENGINE UNDER COVER LH (for 1ND-TV)

    Click here

  3. REMOVE ENGINE UNDER COVER RH (for 1ND-TV)

    Click here

  4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  5. REMOVE FRONT WHEEL

  6. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  7. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY


    1. B0045GQ

      Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.

    2. B0047HGE04
      Text in Illustration
      *1 Steering Sliding Yoke Sub-assembly
      *a Matchmark

      Place matchmarks on the steering sliding yoke sub-assembly and steering gear assembly.

    3. Loosen bolt A, remove bolt B and separate the steering sliding yoke sub-assembly from the steering gear assembly.

  8. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. B0047ALE01

      Remove clip A, separate clip B from the body and separate the No. 1 steering column hole cover sub-assembly.

      Note

      Do not damage clip B.

  9. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    1. B00486H

      Remove the nut and separate the front stabilizer link assembly LH from the front stabilizer bar.

      Tech Tips

      If the ball joint turns together with the nut, use a 6 mm socket hexagon wrench to hold the stud.

  10. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  11. SEPARATE TIE ROD END SUB-ASSEMBLY LH

    Click here

  12. SEPARATE TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  13. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  14. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  15. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 1KR-FE)

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  16. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2NR-FKE)

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  17. REMOVE FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY (for 2ZR-FE)


    1. B0045RK

      Loosen the 2 nuts.

    2. Remove the 2 bolts and front suspension member brace sub-assembly.

  18. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. B0047MI

      Remove the bolt and separate the engine moving control rod.

    2. B0047DM

      Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember sub-assembly.

      Text in Illustration
      B0046MU Front of the Vehicle
      B004714 Attachment Placement Positions

      Note


      • Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.

      • As the front suspension crossmember sub-assembly is very heavy, be sure to support it securely.

    3. except 2ZR-FE:


      1. B0047OJ

        Remove the 6 bolts and front suspension crossmember sub-assembly.

    4. for 2ZR-FE:


      1. B004881

        Remove the 4 bolts and front suspension crossmember sub-assembly.

  19. REMOVE MANUAL STEERING GEAR

    Click here

  20. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  21. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  22. REMOVE FRONT STABILIZER BAR

  23. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. B00456O

      Remove the bolt and front lower suspension arm sub-assembly LH.

  24. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  25. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area)


    1. B00457H

      Remove the 2 clips and engine moving control rod cover.

  26. REMOVE ENGINE MOVING CONTROL ROD


    1. B0046FA

      Remove the bolt and engine moving control rod.