FRONT SUSPENSION MEMBER REMOVAL

PROCEDURE


  1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  3. REMOVE FRONT WHEEL

  4. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY


    1. A00496U

      Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.

    2. A004AMTE04
      Text in Illustration
      *1 Steering Sliding Yoke Sub-assembly
      *a Matchmark

      Place matchmarks on the steering sliding yoke sub-assembly and the steering gear assembly.

    3. Loosen bolt A, remove bolt B and separate the steering sliding yoke sub-assembly from the steering gear assembly.

  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    A004B0LE03
    Text in Illustration
    *a Type A
    *b Type B

    1. Remove clip A, separate clip B from the body and separate the No. 1 steering column hole cover sub-assembly.

      Note

      Do not damage clip B.

      Tech Tips

      For clip A, there are 2 types: Type A and Type B.

  6. REMOVE CENTER ENGINE UNDER COVER (for 1ND-TV)

  7. REMOVE ENGINE UNDER COVER LH (for 1ND-TV)

  8. REMOVE ENGINE UNDER COVER RH (for 1ND-TV)

  9. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    1. A004AB8

      Remove the nut and separate the stabilizer link assembly LH from the front stabilizer bar.

      Tech Tips

      If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

  10. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  11. SEPARATE TIE ROD END SUB-ASSEMBLY LH

    Click here

  12. SEPARATE TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  13. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  14. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  15. SUSPEND ENGINE ASSEMBLY (for 1KR-FE)

    Click here

  16. SUSPEND ENGINE ASSEMBLY (for 1NR-FE)

    Click here

  17. SUSPEND ENGINE ASSEMBLY (for 1ND-TV)

    Click here

  18. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 1KR-FE)

    Click here

  19. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 1NR-FE)

    Click here

  20. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A0048CN

      Remove the bolt and separate the engine moving control rod.

    2. A004AQJ

      Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember sub-assembly.

      Text in Illustration
      A0049LZ Front of the Vehicle
      A0048UM Attachment Placement Positions

      Note


      • Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.

      • As the front suspension crossmember sub-assembly is very heavy, be sure to support it securely.

    3. A0049I8

      Remove the 6 bolts and front suspension crossmember sub-assembly.

  21. REMOVE MANUAL STEERING GEAR

    Click here

  22. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  23. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  24. REMOVE FRONT STABILIZER BAR

  25. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. A00497Q

      Remove the bolt and the front lower suspension arm sub-assembly LH.

  26. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  27. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area)


    1. A0049CD

      Remove the 2 clips and the engine moving control rod cover.

  28. REMOVE ENGINE MOVING CONTROL ROD


    1. A004794

      Remove the bolt and the engine moving control rod.