PROCEDURE
INSTALL ENGINE MOVING CONTROL ROD
Install the engine moving control rod with the bolt.
Tech Tips
Temporarily tighten the transaxle side, and then tighten the bolt to the specified torque.
INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)
Install the engine moving control rod cover with the 2 clips.
TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
Install the front lower suspension arm sub-assembly LH with the bolt.
TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSTALL FRONT STABILIZER BAR
INSTALL FRONT NO. 1 STABILIZER BRACKET LH
INSTALL FRONT NO. 1 STABILIZER BRACKET RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSTALL MANUAL STEERING GEAR
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Place wooden blocks or plate lift attachments on an engine lifter, and then set the front suspension crossmember sub-assembly so that the attachments are in the positions shown in the illustration.
|
Front of the Vehicle |
|
Attachment Placement Positions |
except 2ZR-FE:
Temporarily install the front suspension crossmember sub-assembly to the body with the 6 bolts.
| *a | Datum Hole | *b | Correct |
| *c | Incorrect | - | - |
|
Front of the Vehicle | - | - |
By inserting SST into the datum holes in the front suspension crossmember sub-assembly LH and RH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
Note
Insert SST into the datum hole in a vertical orientation.
If SST cannot be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.
for 2ZR-FE:
Temporarily install the front suspension crossmember sub-assembly to the body with the 4 bolts.
| *a | Datum Hole | *b | Correct |
| *c | Incorrect | - | - |
|
Front of the Vehicle | - | - |
By inserting SST into the datum holes in the front suspension crossmember sub-assembly LH and RH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
Note
Insert SST into the datum hole in a vertical orientation.
If SST cannot be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.
Install the engine moving control rod with the bolt.
INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY (for 2ZR-FE)
Install the front suspension member brace sub-assembly with the 2 bolts.
Fully tighten the 2 nuts.
Note
When using a new front suspension member brace sub-assembly, the 2 nuts on the right side are also temporarily tightened, so fully tighten these 2 nuts as well after tightening the 2 bolts.
INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1KR-FE)
INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2NR-FKE)
INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSTALL TIE ROD END SUB-ASSEMBLY LH
INSTALL TIE ROD END SUB-ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSTALL FRONT STABILIZER LINK ASSEMBLY LH
Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.
Tech Tips
If the ball joint turns together with the nut, use a 6 mm socket hexagon wrench to hold the stud.
INSTALL FRONT STABILIZER LINK ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Install clip B to the body portion and install the No. 1 steering column hole cover to the body portion with clip A.
Note
Make sure that the lip portion of steering column hole cover is not damaged.
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
| *1 | Steering Sliding Yoke Sub-assembly |
| *a | Matchmarks |
Align the matchmarks and install the steering sliding yoke sub-assembly to the power steering gear.
Install the bolt B.
Tighten bolt A.
INSTALL COLUMN HOLE COVER SILENCER SHEET
INSTALL FRONT WHEEL
STABILIZE SUSPENSION
Lower the vehicle.
Bounce the vehicle up and down several times to stabilize the suspension.
FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side as for the LH side.
INSPECT FOR EXHAUST GAS LEAK (for 1KR-FE)
INSPECT FOR EXHAUST GAS LEAK (for 2NR-FKE)
INSTALL ENGINE UNDER COVER RH (for 1ND-TV)
INSTALL ENGINE UNDER COVER LH (for 1ND-TV)
INSTALL CENTER ENGINE UNDER COVER (for 1ND-TV)
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT