FRONT SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL ENGINE MOVING CONTROL ROD


    1. Install the engine moving control rod with the bolt.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Tech Tips

      Temporarily tighten the transaxle side, and then tighten the bolt to the specified torque.

  2. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)


    1. Install the engine moving control rod cover with the 2 clips.

  3. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. Install the front lower suspension arm sub-assembly LH with the bolt.

  4. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  5. INSTALL FRONT STABILIZER BAR

  6. INSTALL FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  7. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  8. INSTALL MANUAL STEERING GEAR

    Click here

  9. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A004AQJ

      Place wooden blocks or plate lift attachments on an engine lifter, and then set the front suspension crossmember sub-assembly so that the attachments are in the positions shown in the illustration.

      Text in Illustration
      A0049LZ Front of the Vehicle
      A0048UM Attachment Placement Positions

    2. Provisionally install the front suspension crossmember sub-assembly onto the body with the 6 bolts.

    3. By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

      A0048PRE09
      Text in Illustration
      *a Datum Hole - -
      A0049LZ Front of the Vehicle - -
      SST
      09670-00011
      09670-00020
      Torque:
      Bolt A
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }
      Bolt B
      151 N*m  { 1540 kgf*cm, 111 ft.*lbf }
      Bolt C
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note


      • Insert SST into the datum hole in a vertical orientation.

      • If SST cannot be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.

    4. Install the engine moving control rod with the bolt.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

  10. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  11. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  12. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1KR-FE)

    Click here

  13. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1NR-FE)

    Click here

  14. INSTALL TIE ROD END SUB-ASSEMBLY LH

    Click here

  15. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  16. INSTALL FRONT STABILIZER LINK ASSEMBLY LH


    1. Install the front stabilizer link assembly LH with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

  17. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  18. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. Install clip B onto the body portion and install the No. 1 steering column hole cover onto the body portion with clip A.

      Note

      Make sure that the lip portion of steering column hole cover is not damaged.

  19. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY


    1. A004AMTE04
      Text in Illustration
      *1 Steering Sliding Yoke Sub-assembly
      *a Matchmarks

      Align the matchmarks and install the steering sliding yoke sub-assembly onto the power steering gear.

    2. Install the bolt B.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

    3. Tighten bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  20. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  21. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  22. POSITION WHEELS FACING STRAIGHT AHEAD

  23. STABILIZE SUSPENSION


    1. Lower the vehicle.

    2. Bounce the vehicle up and down several times to stabilize the suspension.

  24. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  25. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  26. INSPECT FOR EXHAUST GAS LEAK (for 1KR-FE)

  27. INSPECT FOR EXHAUST GAS LEAK (for 1NR-FE)

    Tech Tips

    Perform "Inspection After Repairs" after repairing or replacing the exhaust system Click here.

  28. INSTALL ENGINE UNDER COVER RH (for 1ND-TV)

    Click here

  29. INSTALL ENGINE UNDER COVER LH (for 1ND-TV)

    Click here

  30. INSTALL CENTER ENGINE UNDER COVER (for 1ND-TV)

    Click here

  31. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  32. CHECK SPEED SENSOR SIGNAL (w/o VSC)

    Click here

  33. CHECK SPEED SENSOR SIGNAL (for TMC Made with VSC)

    Click here

  34. CHECK SPEED SENSOR SIGNAL (for TMMF Made with VSC)

    Click here