FRONT DRIVE SHAFT ASSEMBLY(for 1ND-TV) REASSEMBLY

PROCEDURE


  1. INSTALL FRONT DRIVE SHAFT DUST COVER


    1. A01VE93E01
      Text in Illustration
      *1 Press

      Using SST and a press, install a new dust cover into the inboard joint until it is flush with the end.

      SST
      09527-10011

      Note


      • Install the dust cover in the correct orientation.

      • Do not deform the dust cover.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  2. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING


    1. Install a new snap ring.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  3. INSTALL FRONT AXLE OUTBOARD JOINT BOOT

    A01VFQDE10
    Text in Illustration
    *1 Protective Tape

    1. Wrap the spline of the outboard joint shaft with protective tape.

    2. Install new parts onto the outboard joint shaft in the following order.


      1. Front No. 2 axle outboard joint boot clamp

      2. Front axle outboard joint boot

      3. Front axle outboard joint boot clamp

    3. Pack the joint portion of the outboard joint shaft and the outboard joint boot with grease.

      Standard Grease Capacity
      151 to 161 g (5.4 to 5.6 oz.)

    4. Install the outboard joint boot onto the outboard joint shaft groove.

      Note

      Keep the groove free of grease.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  4. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. Hold the outboard joint shaft in a vise between aluminum plates.

    2. Install a new boot clamp to the joint boot.

    3. A01VL6FE01

      Place SST onto the boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A01VKAZE07

      Using SST, adjust the clearance of the boot clamp.

      SST
      09240-00020
      Standard Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the boot clamp.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  5. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    1. Hold the outboard joint shaft in a vise between aluminum plates.

    2. Install a new boot clamp to the joint boot.

    3. A01VEANE06

      Place SST onto the boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A01VE6QE04

      Using SST, adjust the clearance of the boot clamp.

      SST
      09240-00020
      Standard Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the boot clamp.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  6. INSTALL FRONT DRIVE SHAFT DAMPER RH (for RH Side)

    A01VGGJE06

    1. Install the drive shaft damper onto dimension (A) shown in the illustration.

      Dimension (A)
      402 to 406 mm (15.83 to 15.98 in.)

      Note

      Install the damper in the correct orientation.

  7. INSTALL FRONT DRIVE SHAFT DAMPER CLAMP RH (for RH Side)


    1. Hold the outboard joint shaft in a vise between aluminum plates.

    2. Install a new drive shaft damper clamp to the front drive shaft damper.

      Note

      Be sure to install the drive shaft damper clamp on the inboard joint side in the correct position.

    3. A01VJONE01

      Place SST onto the drive shaft damper clamp.

      SST
      09521-24010

    4. Tighten SST so that the drive shaft damper clamp is pinched.

      Note

      Do not overtighten SST.

    5. A01VJXAE01

      Using SST, adjust the clearance of the drive shaft damper clamp.

      SST
      09240-00020
      Standard Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the drive shaft damper clamp.

  8. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. Install new parts onto the outboard joint shaft in the following order.


      1. Front axle inboard joint boot clamp

      2. Front axle inboard joint boot

      3. Front No. 2 axle inboard joint boot clamp

    2. Fix the outboard joint shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    3. Remove the protective tape.

    4. A01VKLPE15
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the tripod joint onto the outboard joint shaft.

      Note

      Face the serrated side of the tripod joint outward and install it onto the outboard joint end.

    5. Using a brass bar and hammer, install the tripod joint.

      Note


      • Do not hit the rollers.

      • Keep the tripod joint free of foreign matter.

    6. A01VIPH

      Using a snap ring expander, install a new snap ring.

    7. Pack the inboard joint with grease.

      Standard Grease Capacity
      125 to 135 g (4.4 to 4.7 oz.)
    8. A01VKD4E11
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the inboard joint onto the outboard joint shaft.

    9. Install the inboard joint boot into the grooves of the inboard joint and outboard joint shaft.

      Note

      Keep the grooves free of grease.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  9. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP


    1. Hold the outboard joint shaft in a vise between aluminum plates.

    2. Install a new boot clamp to the joint boot.

    3. A01VH82E01

      Place SST onto the boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A01VDSXE01

      Using SST, adjust the clearance of the boot clamp.

      SST
      09240-00020
      Standard Clearance
      0.8 mm (0.0315 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the boot clamp.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  10. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. Install a new boot clamp onto the inboard joint boot.

    2. A01VDINE01

      Adjust dimension (A) until the drive shaft is within the specified length.

      Dimension (A)
      LH RH
      586.5 mm (23.09 in.) 827.5 mm (32.58 in.)
    3. A01VKV6

      Using needle-nose pliers, engage the 2 claws and install the boot clamp as shown in the illustration.

      Note


      • Do not damage the boot.

      • Do not deform the claw of the hook.

      Tech Tips

      Use the same procedure for the RH side as for the LH side.

  11. INSPECT FRONT DRIVE SHAFT ASSEMBLY

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