FRONT AXLE HUB(for TMMF Made) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side as for the LH side.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL FRONT AXLE HUB BEARING

    Click here

  2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY


    1. A01VK99E06

      Using SST and a press, press the axle hub into the steering knuckle.

      SST
      09950-70010   ( 09951-07100 )
      09950-60010   ( 09951-00580 )
      09608-32010

  3. INSTALL FRONT AXLE HUB HOLE SNAP RING


    1. A01VJ8NE02
      Text in Illustration
      *1 Snap Ring Pliers
      *a Speed Sensor Installation Gap

      Using snap ring pliers, install a new axle hub hole snap ring, as shown in the illustration.

      Note


      • Do not overlap the end of the snap ring and the installation hole in the speed sensor on the knuckle side.

      • Do not damage the magnetic rotor surface of the bearing when installing the snap ring.

  4. INSTALL FRONT AXLE ASSEMBLY


    1. Align the drive shaft splines and install the axle assembly.

      Note


      • Do not damage the lower ball joint.

      • Do not damage the threads of the drive shaft.

      • Do not damage the speed sensor rotor.

      • Do not damage the drive shaft outboard joint boot.

    2. A01VIKY

      Install the front axle assembly onto the shock absorber with the 2 bolts and 2 nuts.

      Torque:
      164 N*m  { 1672 kgf*cm, 121 ft.*lbf }

      Tech Tips

      Keep the bolt from rotating while turning the nut.

  5. INSTALL FRONT LOWER SUSPENSION ARM


    1. Install the lower arm onto the steering knuckle with a new castle nut.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note

      If the holes for the clip are not aligned, tighten the nut by a further turn of up to 60°.

    2. Install a new clip.

  6. INSTALL TIE ROD END SUB-ASSEMBLY


    1. Install the tie rod end sub-assembly onto the steering knuckle with a new castle nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      If the holes for the clip are not aligned, tighten the nut by a further turn of up to 60°.

    2. Install a new cotter pin.

  7. INSTALL FRONT STABILIZER LINK ASSEMBLY

    Click here

  8. INSTALL FRONT SPEED SENSOR


    1. Install the speed sensor onto the steering knuckle with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Check that the speed sensor tip and installation portion are free of foreign matter.

      • Install the speed sensor without turning it from its original installation angle.

    2. Install the flexible hose and speed sensor with the bolt.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Install the flexible hose and speed sensor without twisting them.

  9. INSPECT FRONT AXLE HUB BEARING BACKLASH

    Click here

  10. INSPECT FRONT AXLE HUB RUNOUT

    Click here

  11. INSTALL FRONT DISC

    Click here

  12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    1. Install the disc brake caliper onto the steering knuckle.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  13. INSTALL FRONT AXLE SHAFT NUT

    Click here

  14. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  15. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  16. CHECK SPEED SENSOR SIGNAL (w/o VSC)

    Click here

  17. CHECK SPEED SENSOR SIGNAL (w/ VSC)

    Click here