MULTI-MODE MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Some of these service operations affect the multi-mode manual transaxle system. Read the precautionary notices concerning the multi-mode manual transaxle system before servicing Click here.

    Note


    • When the transaxle is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release cylinder with bearing assembly to return to its original position, and dust from the moving section could damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  5. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  7. REMOVE AIR CLEANER BRACKET

    Click here

  8. REMOVE BATTERY

    Click here

  9. REMOVE BATTERY TRAY

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  10. REMOVE BATTERY CARRIER

    Click here

  11. REMOVE NO. 2 AIR HOSE

    Click here

  12. REMOVE NO. 1 AIR TUBE

    Click here

  13. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  14. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY

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  15. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  16. REMOVE CENTER ENGINE UNDER COVER

  17. REMOVE ENGINE UNDER COVER LH

  18. REMOVE ENGINE UNDER COVER RH

  19. DRAIN MANUAL TRANSAXLE OIL

    Click here

  20. REMOVE CLUTCH ACTUATOR ASSEMBLY

    Note


    • If the clutch actuator assembly is removed from the multi-mode manual transaxle assembly, perform Learning of Multi-mode Manual Transaxle System.

    • When Learning of Multi-mode Manual Transaxle System is performed, the clutch disc assembly and clutch cover assembly have to be replaced as a set.

    Click here

  21. DISCONNECT WIRE HARNESS


    1. B0045PJ

      Remove the bolt and disconnect the wire harness from the manual transaxle assembly.

    2. B0047Z2

      Disconnect the 5 connectors and disengage the 4 wire harness clamps.

    3. B0047PS

      Disconnect the back-up light switch connector and the transmission revolution sensor connector, and disengage the wire harness clamp.

    4. B0047AH

      Disconnect the 2 shift and select actuator connectors.

  22. REMOVE STARTER ASSEMBLY (except Cold Area Specification Vehicles)


    1. B0047KF

      Open the terminal cap.

    2. Remove the nut and disconnect the terminal 30.

    3. Disconnect the connector and disengage the harness clamp.

    4. B0046WQ

      Remove the 2 bolts and the starter assembly.

  23. REMOVE STARTER ASSEMBLY (for Cold Area Specification Vehicles)

    B0047KF

    1. Open the terminal cap.

    2. Remove the nut and disconnect the terminal 30.

    3. Disconnect the connector and disengage the harness clamp.

    4. B0046WQ

      Remove the 2 bolts and the starter assembly.

  24. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  25. REMOVE EXHAUST PIPE

    Click here

  26. REMOVE OIL PAN COVER

    Click here

  27. SUPPORT ENGINE ASSEMBLY


    1. B0047Y4

      Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

      Text in Illustration
      B0046KM Attachment Placement Positions

  28. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  29. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. B0046FL

      Remove the 4 bolts and the engine moving control rod bracket from the manual transaxle assembly.

  30. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  31. REMOVE ENGINE MOUNTING INSULATOR LH


    1. B0045Q8

      Remove the bolt and nut, and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

      Note

      Turn the bolt while holding the nut.

    2. B0045SS

      Remove the 5 bolts and the engine mounting insulator LH.

  32. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH


    1. B0047TW

      Remove the 4 bolts and the engine mounting bracket sub-assembly LH from the manual transaxle assembly.

  33. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. Operate the engine lifter and transmission jack, and slowly tilt the engine assembly with transaxle.

      Note


      • B0046KTE01

        Do not allow the engine and transaxle to interfere with the vehicle body.

        Text in Illustration
        *1 Engine Assembly
        *2 Manual Transaxle Assembly
        *3 Vehicle Body
        B0045T7 Watch for Interference

      • Do not tilt the engine more than necessary.

      • Do not allow wire harnesses and hoses to be pulled taut.

    2. B00473J

      Remove the 8 bolts.

    3. B0046HYE01
      Text in Illustration
      *1 Clutch Disc
      *2 Input Shaft
      B0046MU Move the transaxle towards the left side of the vehicle and disengage the input shaft from the clutch disc.
      B0045SR Tilt the transaxle and pull the input shaft out from the clutch disc.
      B0047LS Lower the transaxle.

      Following the procedures shown in the illustration, remove the manual transaxle assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the transaxle and the engine.

      • To avoid damage to the input shaft, do not forcefully shake the transaxle.

      • Do not allow the engine and transaxle to interfere with the vehicle body.

  34. REMOVE AIR TUBE SUPPORT


    1. B0047KM

      Remove the 2 bolts and the air tube support from the manual transaxle assembly.

  35. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B004751

      Disconnect the shift stroke sensor connector.

    2. Remove the 2 bolts and the 2 wire harness clamp brackets from the manual transaxle assembly.

  36. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. B0046Q8

      Remove the bolt and the speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  37. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  38. REMOVE CLUTCH TUBE BOOT

    Click here

  39. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

    Click here

  40. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here