SHIFT AND SELECT ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL RING PIN


    1. A01VDOZE02
      Text in Illustration
      *a Protrusion Height

      Using a plastic-faced hammer tap in 2 new ring pins to the specified protrusion height.

      Protrusion height
      5.2 to 5.8 mm (0.205 to 0.228 in.)

  2. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY


    1. Install the transmission breather sub-assembly to the shift and select actuator assembly with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Connect the breather hose to the shift and select actuator assembly.

  3. INSTALL SHIFT AND SELECT ACTUATOR ASSEMBLY


    1. A01VE57E03
      Text in Illustration
      *1 Seal Packing
      *a Seal diameter 1.2 mm (0.0472 in.)

      Apply seal packing to the shift and select actuator assembly as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Assemble the parts within 10 minutes of application. Otherwise, the seal packing material must be removed and reapplied.

    2. Install the shift and select actuator assembly and the wire harness clamp bracket with the 6 bolts.

      A01VEQ3E04
      Text in Illustration
      *1 Shift Sensor Shaft *2 Reverse Shift Head
      *3 Select Lever Gear *4 Inner Select Lever
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note


      • Securely engage the shift sensor shaft in the reverse shift head.

      • Securely engage the select lever gear engagement in the inner select lever.

    3. Connect the connectors and install the wire harness clamp.

  4. INSTALL WIRE HARNESS CLAMP BRACKET

    Click here

  5. INSTALL NO. 1 AIR TUBE


    1. A01VHJFE02
      Text in Illustration
      *a View A
      *b View B
      *c Upper Side
      *d LH Side
      *e Rear Side

      Install the No. 1 air tube with the 2 nuts.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

    2. Tighten the 2 hose clamps.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    3. Install the wire harness with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    4. Engage the 2 wire harness clamps.

  6. INSTALL BATTERY CARRIER

    Click here

  7. INSTALL BATTERY TRAY

    Click here

  8. INSTALL BATTERY

    Click here

  9. INSTALL AIR CLEANER BRACKET

    Click here

  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  11. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  14. PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

    Click here

  15. PERFORM LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

    Click here

  16. PERFORM SYNCHRONIZATION POSITION CALIBRATION

    Click here