DIFFERENTIAL CASE DISASSEMBLY

PROCEDURE


  1. INSPECT FRONT DIFFERENTIAL CASE

    Click here

  2. INSPECT FRONT DIFFERENTIAL SIDE GEAR THRUST AMOUNT

    Click here

  3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. Secure the front differential case assembly with ring gear in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01VLJL

      Using a 5 mm pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case assembly with ring gear.

  4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01VKWL

      Remove the front No. 1 differential pinion shaft from the front differential case assembly with ring gear.

  5. INSPECT FRONT DIFFERENTIAL PINION BACKLASH

    Click here

  6. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    1. Set SST as shown in the illustration and tighten it.

      A01VGWYE02
      Text in Illustration
      *a Turn *b Hold
      SST
      09528-52010   ( 09953-05010, 09528-05020 )

      Note

      Do not overtighten SST, as doing so will damage the front differential side gears, conical spring washers, front No. 1 differential side gear thrust washers and front differential case assembly with ring gear.

      Tech Tips


      • Tighten SST until there is clearance between the front differential pinions and front differential side gears.

      • When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the front differential side gears.

    2. A01VLYSE01
      Text in Illustration
      *a Turn

      Install SST as shown in the illustration, rotate the front differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front differential case assembly with ring gear.

      SST
      09528-52010   ( 09528-05040 )

      Note

      Do not drop the front differential pinion and front differential pinion thrust washer.

    3. A01VIX3E02
      Text in Illustration
      *1 Front Differential Side Gear
      *2 Conical Spring Washer
      *3 Front No. 1 Differential Side Gear Thrust Washer

      Remove SST from the front differential case assembly with ring gear, and then remove the 2 front differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical spring washers from the front differential case assembly with ring gear.

      Note

      Do not drop the front differential side gear, front No. 1 differential side gear thrust washer or conical spring washer.