MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note


    • When the transaxle is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release cylinder with bearing assembly to return to its original position, and dust from the moving section could damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE REAR CONSOLE BOX

    Click here

  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  6. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  8. REMOVE AIR CLEANER BRACKET

    Click here

  9. REMOVE BATTERY

    Click here

  10. REMOVE BATTERY TRAY

    Click here

  11. REMOVE BATTERY CARRIER (for LHD)

    Click here

  12. REMOVE BATTERY CARRIER (for RHD)

    Click here

  13. REMOVE NO. 2 AIR HOSE

    Click here

  14. REMOVE NO. 1 AIR TUBE

    Click here

  15. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B00464QE02

      Remove the 2 A clips and separate the 2 cables from the control cable bracket.

    2. Remove the 2 B clips and disconnect the 2 cables from the manual transaxle assembly.

  16. DISCONNECT WIRE HARNESS


    1. B0045PJ

      Remove the bolt and disconnect the wire harness from the manual transaxle assembly.

    2. B0046DF

      Disconnect the back-up light switch connector and disengage the wire harness clamp.

  17. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  18. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY

    Click here

  19. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  20. REMOVE CENTER ENGINE UNDER COVER

  21. REMOVE ENGINE UNDER COVER LH

  22. REMOVE ENGINE UNDER COVER RH

  23. DRAIN MANUAL TRANSAXLE OIL

    Click here

  24. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

    Click here

  25. REMOVE STARTER ASSEMBLY (except Cold Area Specification Vehicles)

    Click here

  26. REMOVE STARTER ASSEMBLY (for Cold Area Specification Vehicles)

    Click here

  27. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  28. REMOVE EXHAUST PIPE

    Click here

  29. REMOVE OIL PAN COVER

    Click here

  30. SUPPORT ENGINE ASSEMBLY


    1. B0047Y4

      Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

      Text in Illustration
      B0046KM Attachment Placement Positions

  31. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  32. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. B0046FL

      Remove the 4 bolts and the engine moving control rod bracket from the manual transaxle assembly.

  33. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  34. REMOVE ENGINE MOUNTING INSULATOR LH


    1. B0045Q8

      Remove the bolt and nut, and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

      Note

      Turn the bolt while holding the nut.

    2. B0045SS

      Remove the 5 bolts and the engine mounting insulator LH.

  35. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH


    1. B0047TW

      Remove the 4 bolts and the engine mounting bracket sub-assembly LH from the manual transaxle assembly.

  36. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. Operate the engine lifter and transmission jack, and slowly tilt the engine assembly with transaxle.

      Note


      • B0046KTE01

        Do not allow the engine and transaxle to interfere with the vehicle body.

        Text in Illustration
        *1 Engine Assembly
        *2 Manual Transaxle Assembly
        *3 Vehicle Body
        B0045T7 Watch for Interference

      • Do not tilt the engine more than necessary.

      • Do not allow wire harnesses and hoses to be pulled taut.

    2. B00473J

      Remove the 8 bolts.

    3. B0046HYE01
      Text in Illustration
      *1 Clutch Disc
      *2 Input Shaft
      B0046MU Move the transaxle towards the left side of the vehicle and disengage the input shaft from the clutch disc.
      B0045SR Tilt the transaxle and pull the input shaft out from the clutch disc.
      B0047LS Lower the transaxle.

      Following the procedures shown in the illustration, remove the manual transaxle assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the transaxle and the engine.

      • To avoid damage to the input shaft, do not forcefully shake the transaxle.

      • Do not allow the engine and transaxle to interfere with the vehicle body.

  37. REMOVE AIR TUBE SUPPORT


    1. B0047KM

      Remove the 2 bolts and the air tube support from the manual transaxle assembly.

  38. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. B00462N

      Remove the bolt and the speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  39. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  40. REMOVE CLUTCH TUBE BOOT

    Click here

  41. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

    Click here

  42. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here