MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note


    • When the transaxle is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release cylinder with bearing assembly to return to its original position, and dust from the moving section could damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE REAR CONSOLE BOX

    Click here

  4. REMOVE BATTERY

    Click here

  5. REMOVE BATTERY TRAY

  6. REMOVE BATTERY CARRIER

    Click here

  7. DISCONNECT WATER HOSE SUB-ASSEMBLY


    1. A01VGW7

      Disengage the 2 hose clamps and disconnect the water hose sub-assembly.

  8. DISCONNECT WIRE HARNESS


    1. A01VM3U

      Remove the bolt and disconnect the wire harness from transaxle assembly.

    2. A01VKKO

      Disengage the 6 clamps and disconnect the 2 connectors.

  9. DISCONNECT WIRE HARNESS (w/ Stop and Start System)


    1. A01VGKW

      Disengage the 2 clamps and disconnect the park/neutral position switch connector.

  10. SEPARATE CLUTCH HOSE

    A01VK5P

    1. Using a union nut wrench, separate the flexible hose tube from the clutch hose.

    2. Remove the clip and separate the clutch hose from the flexible hose bracket.

  11. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

    Click here

  12. REMOVE COLUMN HOLE COVER SILENCER SHEET (for LHD)

    Click here

  13. REMOVE COLUMN HOLE COVER SILENCER SHEET (for RHD)

    Click here

  14. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for LHD)

    Click here

  15. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for RHD)

    Click here

  16. REMOVE ENGINE UNDER COVER LH

  17. REMOVE ENGINE UNDER COVER RH

  18. DRAIN TRANSAXLE OIL

    Click here

  19. REMOVE FLYWHEEL HOUSING SIDE COVER (w/ Stop and Start System)

    Click here

  20. REMOVE STARTER ASSEMBLY (w/ Stop and Start System)

    Click here

  21. REMOVE FLYWHEEL HOUSING SIDE COVER (w/o Stop and Start System)

    Click here

  22. REMOVE STARTER ASSEMBLY (w/o Stop and Start System)

    Click here

  23. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  24. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  25. SUSPEND ENGINE ASSEMBLY


    1. A01VKSZ

      Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

      Text in Illustration
      A01VEA4 Attachment Placement Positions

  26. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  27. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. A01VGUU

      Remove the 3 bolts and the engine moving control rod bracket from the manual transaxle assembly.

  28. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  29. REMOVE ENGINE MOUNTING INSULATOR LH


    1. A01VG01

      Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

      Note

      Turn the bolt while holding the nut.

    2. Remove the 5 bolts and the engine mounting insulator LH.

  30. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH


    1. A01VKPH

      Remove the 4 bolts and the engine mounting bracket sub-assembly LH from the manual transaxle assembly.

  31. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01VHG0

      Remove the 8 bolts and the manual transaxle assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the transaxle and the engine.

      • To avoid damage to the input shaft, do not forcefully shake the transaxle.

  32. REMOVE WIRE HARNESS CLAMP BRACKET

    A01VKLNE02
    Text in Illustration
    *1 Wire Harness Bracket (w/ Stop and Start System) - -

    1. Remove the bolts and nut and wire harness clamp brackets as shown in the illustration.

  33. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A01VEU0

      Remove the bolt and the speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  34. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    Click here

  35. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  36. REMOVE CLUTCH TUBE BOOT

    Click here

  37. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

    Click here

  38. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here

  39. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

    Click here