MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note


    • When the transaxle is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release cylinder with bearing assembly to return to its original position, and dust from the moving section could damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE BATTERY

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  4. REMOVE BATTERY TRAY

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  5. REMOVE BATTERY CARRIER

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  6. REMOVE REAR CONSOLE BOX

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  7. DISCONNECT WIRE HARNESS


    1. B00477Y

      Remove the bolt and disconnect the wire harness from the transaxle assembly.

    2. B00468E

      Disengage the 6 clamps and disconnect the 3 connectors.

  8. DISCONNECT WIRE HARNESS (w/ Stop and Start System)


    1. B0046T7

      Disengage the 2 clamps and disconnect the neutral position switch connector.

  9. SEPARATE CLUTCH HOSE

    B0045IK

    1. Using a union nut wrench, separate the flexible hose tube from the clutch hose.

    2. Remove the clip and separate the clutch hose from the flexible hose bracket.

  10. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

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  11. REMOVE COLUMN HOLE COVER SILENCER SHEET (for LHD)

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  12. REMOVE COLUMN HOLE COVER SILENCER SHEET (for RHD)

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  13. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for LHD)

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  14. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for RHD)

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  15. REMOVE ENGINE UNDER COVER LH

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  16. REMOVE ENGINE UNDER COVER RH

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  17. DRAIN TRANSAXLE OIL

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  18. REMOVE FLYWHEEL HOUSING SIDE COVER (w/ Stop and Start System)

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  19. REMOVE STARTER ASSEMBLY (w/ Stop and Start System)

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  20. REMOVE FLYWHEEL HOUSING SIDE COVER (w/o Stop and Start System)

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  21. REMOVE STARTER ASSEMBLY (w/o Stop and Start System)

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  22. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

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  23. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  24. SUSPEND ENGINE ASSEMBLY


    1. B00455YC01
      B004714 Attachment Placement Positions

      Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

  25. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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  26. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. B0046YV

      Remove the 3 bolts and the engine moving control rod bracket from the manual transaxle assembly.

  27. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  28. REMOVE ENGINE MOUNTING INSULATOR LH


    1. B0047BV

      Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

      Note

      Turn the bolt while holding the nut.

    2. Remove the 5 bolts and the engine mounting insulator LH.

  29. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH


    1. B0047XC

      Remove the 4 bolts and the engine mounting bracket sub-assembly LH from the manual transaxle assembly.

  30. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. B004857

      Remove the 8 bolts and the manual transaxle assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the transaxle and the engine.

      • To avoid damage to the input shaft, do not forcefully shake the transaxle.

  31. REMOVE WIRE HARNESS CLAMP BRACKET (w/ Stop and Start System)


    1. Remove the 5 bolts and 5 wire harness clamp brackets as shown in the illustration.

      B0047RV

  32. REMOVE WIRE HARNESS CLAMP BRACKET (w/o Stop and Start System)


    1. Remove the 3 bolts and 3 wire harness clamp brackets as shown in the illustration.

      B0047VE

  33. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. B00462N

      Remove the bolt and the speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  34. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

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  35. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  36. REMOVE CLUTCH TUBE BOOT

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  37. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

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  38. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

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  39. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

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