MANUAL TRANSAXLE ASSEMBLY(When Not Using the Engine Support Bridge for 2ZR-FE) REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

Note

When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release cylinder with bearing assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

PROCEDURE

REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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REMOVE STARTER ASSEMBLY

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REMOVE FLYWHEEL HOUSING SIDE COVER

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DISCONNECT NO. 3 ENGINE WIRE

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DISCONNECT ENGINE WIRE

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REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
1. Remove the bolt and front suspension crossmember sub-assembly from the engine moving control rod.
REMOVE ENGINE MOVING CONTROL ROD BRACKET

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REMOVE MANUAL TRANSAXLE ASSEMBLY
1. Remove the 7 bolts and the manual transaxle assembly.
  Note
  
  To avoid damage to the knock pins, do not pry between the transaxle and the engine.
  
  To avoid damage to the input shaft, do not forcefully shake the transaxle.
  Tech Tips
  
  Bolt (A): Remove from manual transaxle assembly side.
  
  Bolt (B): Remove from engine assembly side.
REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

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REMOVE WIRE HARNESS CLAMP BRACKET

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REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

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REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

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REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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REMOVE CLUTCH TUBE BOOT

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REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

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REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

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REMOVE CLUTCH FLEXIBLE HOSE BRACKET

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