OUTPUT SHAFT DISASSEMBLY

PROCEDURE


  1. REMOVE REAR OUTPUT SHAFT BEARING


    1. A01VLXAE04

      Using SST and a press, remove the rear output shaft bearing.

      SST
      09950-60010   ( 09951-00220 )
      09950-70010   ( 09951-07100 )

  2. INSPECT 1ST GEAR THRUST CLEARANCE

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  3. INSPECT 2ND GEAR THRUST CLEARANCE

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  4. INSPECT 1ST GEAR RADIAL CLEARANCE

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  5. INSPECT 2ND GEAR RADIAL CLEARANCE

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  6. REMOVE COUNTER 5TH GEAR SHAFT SNAP RING


    1. A01VKIL

      Using 2 screwdrivers and a hammer, remove the counter 5th gear shaft snap ring from the output shaft.

      Tech Tips

      Use a piece of cloth to prevent the snap ring from flying off.

  7. REMOVE 4TH DRIVEN GEAR


    1. A01VGFY

      Using a press, remove the 5th driven gear and 4th driven gear from the output shaft.

  8. REMOVE OUTPUT SHAFT SPACER


    1. A01VH4C

      Remove the output shaft spacer from the output shaft.

  9. REMOVE 2ND GEAR


    1. A01VGVT

      Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

      SST
      09950-00020

  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    1. A01VFW7

      Remove the 2nd gear needle roller bearing from the output shaft.

  11. REMOVE 2ND GEAR BEARING SPACER


    1. A01VG20

      Remove the 2nd gear bearing spacer from the output shaft.

  12. REMOVE 2ND SYNCHRONIZER RING


    1. A01VHF5

      Remove the 2nd gear synchronizer ring from the reverse gear.

  13. REMOVE NO. 1 CLUTCH HUB SHAFT SNAP RING


    1. A01VI48

      Using 2 screwdrivers, remove the No. 1 clutch hub shaft snap ring from the output shaft.

      Tech Tips

      Do not damage the journal surface of the output shaft.

  14. REMOVE 1ST GEAR


    1. A01VK3J

      Using a press, remove No. 1 transmission clutch hub and the 1st gear from the output shaft.

  15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    1. Remove the 1st gear needle roller bearing from the output shaft.

  16. REMOVE FRONT OUTPUT SHAFT BEARING


    1. A01VHOVE04

      Using SST and a press, remove the front output shaft bearing from the output shaft.

      SST
      09950-00020

  17. REMOVE NO. 1 TRANSMISSION CLUTCH HUB


    1. Remove the 2 No. 1 clutch hub shifting key springs, 3 No. 1 clutch hub shifting keys and reverse gear from the No. 1 transmission clutch hub.