INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 3RD GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 3RD GEAR RADIAL CLEARANCE

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  4. INSPECT 4TH GEAR RADIAL CLEARANCE

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  5. INSPECT 5TH GEAR RADIAL CLEARANCE

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  6. REMOVE 5TH GEAR


    1. A01VKQOE05

      Using SST and a press, remove the rear input shaft radial ball bearing, No. 3 transmission hub sleeve, 5th gear synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020
      09612-24014   ( 09612-10061 )

      Tech Tips


      • Support the input shaft by hand to prevent it from dropping.

      • Set the claw of SST between the 4th gear and 5th gear, as shown in the illustration.

      Note

      Do not excessively tighten SST.

  7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB


    1. A01VH2K

      Remove the 2 No. 1 shifting key springs from the No. 3 transmission clutch hub.

    2. Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

    3. Remove the 3 No. 3 shifting keys from No. 3 transmission clutch hub.

  8. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A01VL1J

      Remove the 5th gear needle roller bearing from the input shaft.

  9. REMOVE 5TH GEAR BEARING SPACER


    1. A01VE3M

      Remove the 5th gear bearing spacer from the input shaft.

  10. INSPECT 4TH GEAR THRUST CLEARANCE

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  11. REMOVE 5TH GEAR SHAFT SNAP RING


    1. A01VG45

      Using a snap ring expander, remove the 5th gear shaft snap ring from the input shaft.

      Tech Tips

      Do not damage the journal surface of the input shaft.

  12. REMOVE 5TH GEAR THRUST WASHER


    1. Remove the 5th gear thrust washer from the input shaft.

  13. REMOVE 5TH GEAR THRUST WASHER BALL


    1. A01VE0Y

      Using a magnet hand, remove the 5th gear thrust washer ball from the input shaft.

  14. REMOVE 4TH GEAR


    1. A01VFRW

      Remove the 4th gear from the input shaft.

  15. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    1. A01VDJB

      Remove the 4th gear needle roller bearing from the input shaft.

  16. REMOVE 4TH GEAR BEARING SPACER


    1. A01VFPW

      Remove the 4th gear bearing spacer from the input shaft.

  17. REMOVE 4TH GEAR SYNCHRONIZER RING


    1. Remove the 4th gear synchronizer ring from No. 2 transmission clutch hub.

  18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A01VIE7

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring from the input shaft.

      Tech Tips

      Do not damage the journal surface of the input shaft.

  19. REMOVE 3RD GEAR


    1. A01VIPGE03

      Using SST and a press, remove the No. 2 transmission hub sleeve, 3rd gear synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not excessively tighten SST.

      • Support the input shaft by hand to prevent it from dropping.

  20. REMOVE NO. 2 TRANSMISSION CLUTCH HUB


    1. A01VFEH

      Remove the 2 No. 1 shifting key springs from the No. 2 transmission clutch hub.

    2. Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

    3. Remove the 3 No. 2 shifting keys from the No. 2 transmission clutch hub.

  21. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A01VFRP

      Remove the 3rd gear needle roller bearing from the input shaft.

  22. REMOVE FRONT INPUT SHAFT BEARING


    1. A01VLRJE06

      Using a press, remove the input shaft front bearing from the input shaft.

      SST
      09950-00020

      Tech Tips

      Support the input shaft by hand to prevent it from dropping.