MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE ENGINE UNDER COVER LH

  4. REMOVE ENGINE UNDER COVER RH

  5. DRAIN MANUAL TRANSAXLE OIL

    Click here

  6. REMOVE BATTERY

    Click here

  7. REMOVE BATTERY TRAY

    Click here

  8. REMOVE BATTERY CARRIER

    Click here

  9. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B0048ATE04

      Remove the 2 clips A to disconnect the transmission control cable assembly from the manual transaxle assembly.

    2. Remove the 2 clips B to separate the transmission control cable assembly from the control cable bracket.

  10. DISCONNECT NO. 3 ENGINE WIRE


    1. B0045V7

      Remove the bolt to disconnect the No. 3 engine wire from the manual transaxle assembly.

    2. Disengage the 2 clamps to separate the No. 3 engine wire from the engine mounting bracket LH.

  11. DISCONNECT ENGINE WIRE


    1. B00467O

      Disconnect the back-up light switch assembly connector.

    2. Disengage the 2 clamps to separate the engine wire from the wire harness clamp brackets.

    3. w/ Stop and Start System:


      1. B0048CI

        Disconnect the neutral position switch connector.

      2. Disengage the 2 clamps to separate the engine wire from the wire harness clamp bracket.

      3. B00462W

        Remove the bolt and wire harness clamp bracket from the clutch flexible hose bracket.

  12. REMOVE RELEASE CYLINDER HEAT INSULATOR


    1. B00456T

      Remove the 2 bolts and release cylinder heat insulator from the clutch release cylinder assembly.

  13. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. B00480X

      Remove the 4 bolts to separate the clutch release cylinder assembly from the manual transaxle assembly.

      Note


      • Suspend the clutch release cylinder assembly with a piece of rope so as not to place stress on the clutch line.

      • Do not depress the clutch pedal.

  14. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  15. DISCONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  16. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  17. REMOVE FRONT FLOOR CENTER BRACE

    Click here

  18. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  19. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. B0045PE

      Remove the 2 bolts and drive shaft heat insulator sub-assembly from the engine assembly.

  20. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  21. REMOVE FLYWHEEL HOUSING SIDE COVER

    Click here

  22. REMOVE STARTER ASSEMBLY

    Click here

  23. SUPPORT ENGINE ASSEMBLY


    1. B0046RJE02
      Text in Illustration
      *a Attachment
      *b Engine Lifter
      B004714 Attachment Placement Positions

      Place the height adjustment attachments or plate lift attachments in the positions shown in the illustration and set the engine lifter underneath the engine assembly.

      Note


      • Place the height adjustment attachments or plate lift attachments so that the engine assembly with the manual transaxle assembly is level.

      • As the engine assembly with the manual transaxle assembly is very heavy, be sure to support it securely.

  24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  25. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. B00468B

      Remove the 3 bolts and engine moving control rod bracket from the manual transaxle assembly.

  26. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  27. REMOVE ENGINE MOUNTING INSULATOR LH


    1. B0045OY

      Remove the bolt, through bolt and nut to separate the engine mounting insulator LH from the engine mounting bracket LH.

      Tech Tips

      Turn the through bolt while holding the nut.

    2. B0045WM

      Remove the 3 bolts.

    3. Disengage the hook to remove the engine mounting insulator LH from the body.

  28. REMOVE ENGINE MOUNTING BRACKET LH


    1. B00476E

      Remove the 4 bolts and engine mounting bracket LH from the manual transaxle assembly.

  29. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. B0045WI

      Remove the 9 bolts and manual transaxle assembly from the engine assembly.

      Note


      • To prevent damage to the knock pins, do not pry between the manual transaxle assembly and engine assembly.

      • To prevent damage to the input shaft, do not forcefully shake the manual transaxle assembly.

  30. REMOVE SHIFT LEVER DAMPER


    1. B00483X

      Remove the 2 nuts and shift lever damper from the manual transaxle assembly.

  31. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B0047PV

      Remove the 2 bolts and 2 wire harness clamp brackets from the manual transaxle assembly.

  32. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (for AISIN AI Made)


    1. B0046JJ

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  33. REMOVE MANUAL TRANSMISSION CASE PLUG (for TMMP Made)


    1. B00465W

      Remove the manual transaxle case plug and gasket from the manual transaxle assembly.